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THE UPRIGHTMODEL DM175MACHINEMANUALDuracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-17812Model DM175Table of Contents2 Warranty, Parts and Service3 Safety Labels4-7 DM175 Information and Specifi cations8-15 DM175 Machine Schematics16-17 DM175 Electrical Schematics and Safety Information18-22 PCFR Information, Specifi cations, and Schematics23 How to Splice DuraFlex® Cable and How to Bond End FittingsWARRANTYDuracable Manufacturing Company warrants the Model DM175 machine to be free from defects in material and workmanship for a period of three years from the date of purchase. Warranty service can be obtained by contacting Duracable Manufacturing Company at the address listed below. If a defect is covered by warranty, Duracable Manufacturing Company will repair or replace the defective machine or component without charge for labor or materials (freight is not included).Warranty of the machine is limited to the original purchaser. Duracable Manufacturing Company assumes no responsibility for damage or injury from accident, neglect, abuse, misuse or from damage due to repair or alterations by others. This warranty does not cover damage to the machine from use of parts other than genuine Duracable brand parts.Duracable Manufacturing Company’s sole obligation and the original purchaser’s sole remedy under this warranty shall be for repair or replacement as described above. All other warranties, expressed or implied, including but not limited to, implied warranties of merchantability and fi tness for a particular purpose, are disclaimed. In no event shall Duracable Manufacturing Company be liable for any incidental or consequential damages.PARTS AND SERVICE INSTRUCTIONSParts can be purchased from Duracable Manufacturing Company. Service work is also available. Service is performed by trained factory personnel. Machines sent to the factory for evaluation and repair can be estimated and quoted prior to service work. When sending a machine, be sure to include the return address and include instructions on how the repair should be handled. Instructions can either be included with the machine, explained to your account manager over the phone (800-247-4081), or faxed (515-223-4220).IMPORTANTKeep this manual in a safe, convenient place for future reference. Important information about this machine, its diagrams and warranty information are included in this manual.Serial Number: Date of Purchase:Duracable Manufacturing Company300 Ashworth Road, West Des Moines, IA 50265www.duracable.com sales@duracable.com 3Model DM175Safety LabelsDuracable Manufacturing Company uses three signal words on its safety labels and instructions. These words have the following defi nitions:A ‘Danger’ label indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situation, typically for machine components that, for functional purposes, cannot be guarded. The word ‘danger’ will be in white letters on a red background.A ‘Caution’ label indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The word ‘caution’ will be in black letters on a yellow background.The safety label format includes the signal word and symbol, a picture (not required), and the message.A ‘Warning’ label indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. The word ‘warning’ will be in black letters on an orange background.DANGERWARNINGCAUTIONDuracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-17814Model DM175Information and SpecificationsSafe Machine OperationRead this machine manual thoroughly before assembling or operating the machine. Become familiar with its controls and proper use before operating. Keep this manual in a handy place for reference and parts replacement referral. This machine is designed specifi cally for the purpose of opening and cleaning drains. Use it for this purpose - do not use it for other purposes.Use gloves to protect your hands. Wear them to feed and retrieve cable. Use a material that cannot be easily grabbed by the cable. Most leather gloves and certain rubber gloves work well. Duracable Manufacturing has each type available through the Duracable Product Catalog. Also, avoid the use of loose-fi tting clothes or jewelry when operating this machine. Keep guards in place to protect the operator from the electric motor and electrical wiring. These guards are for safety protection and must be in place when running the machine.Each machine is equipped with an air foot switch. Use of the air foot switch to operate the machine is required for safe operation. This allows the machine operator to turn the machine on or off with the foot while keeping both hands on the cable. Select a work area free from obstruction with room to work. Keep the machine within three feet of the pipe opening, allowing only enough room to work. This is required to shorten the length of exposed cable, thus providing maximum control in high-torque situations. Take a position that is comfortable to the left or right side of the machine for feeding or retrieving cable. For high work openings, the machine can be placed on its back as conditions require.When performing a job, use the smallest blade fi rst. Rinse the pipe after each blade is run through the line in order to clean out loosened debris. Then follow with the increasing sizes of blades until the size used is one that actually scrapes the side of the pipe or sewer. The cutting blades are fl exible and can be compressed to enter most clean out openings. Centrifugal force created by the spinning cable forces the blades to expand to their natural diameter or to the walls of the pipe. It is advisable to maintain a very keen cutting edge on the blades at all times. Place two hands on the cable between the outlet of your machine and the clean out, and keep them there at all times during operation. Your hands placed in the proper position will provide a guide for the cable. As the blade makes contact with an obstruction in the line, it stops the blade from turning and builds torque in the cable. Do not permit the blade to get hung up in an obstruction for more than three seconds. Torque buildup can be both helpful and dangerous. It is helpful when pulled from the obstruction in a timely manner. When the cable is pulled away, the tension is released and the blade turns at a high speed. When the blade is free, feed it back into the obstruction to make use of the built-up power to clean the line. It is dangerous because excess torque can cause looping over of the cable. Serious injury to fi ngers and hands is possible unless precautions are observed.When retrieving cable from the line, feed the cable into the machine until the blade is close to the clean out opening. Shut off the machine and hand-feed the remaining cable into the machine. Use of a Power Cable Feed and Return (PCFR) will reduce stress and strain on both the drain cleaning machine and the service technician. Duracable Manufacturing recommends a PCFR unit be used on every DM175 machine. This unit mounts in front of the head casting assembly and with movement of a handle will feed or retrieve cable from a sewer line. Mounting time for the unit is minimal.Unpacking Your MachineThe DM175 is shipped to you pre-assembled and ready for use, with the following parts: the base machine, a reel, a revolving arm, and PCFR. When it arrives, remove the parts immediately and inspect for damage. If any of the contents are damaged, contact your motor freight carrier immediately.Moving Your MachineBreak the machine down into lighter-weight components to move it to and from the job site. To do this, wrap the GFCI cord and the air foot switch pedal around the cord ties and velcro. Lossen the swing bolts and remove the PCFR and revolving arm as one piece. Slide the inner reel off. Secure the cable inside the outer reel and then remove the outer reel. Various accessories are available from Duracable Manufacturing to assist and protect the operator during the moving process.Lubrication MaintenanceCaution: Do not over oil these points.• Head Bearing Assembly - The roller bearing, located in the front assembly, requires monthly lubrication. Use a grease gun to lubricate the zerk fi tting with multipurpose grease. A lithium-base grease is recommended.• Reel Shaft and Reel Bearings - The reel shaft requires monthly lubrication. Use a multipurpose grease or heavy oil. Keeping the shaft lubricated means the reel will slide freely and will not ‘freeze’ to the shaft and need to be repaired. The reel bearings require some light oil monthly.• Wheels - A light oil on the axle every month keeps the wheels rolling freely instead of ‘freezing’ to the axle.Cable Care InstructionsTake care of your cable for optimum performance. The recommended care procedure is as follows:• Break in a new cable. To relieve the stress on new cable that has been coiled since its manufacture, put it in a clean line and run it for 10 minutes.• Oil the cable once a week.• Rinse the cable immediately after each use with the hottest water available. This is especially important if the cable was in acid or alkali during use.• When one end of the cable begins to show wear, rewind and use the opposite end. (Tips: order the same kind of end fi ttings on both ends of the cable.)• If the cable kinks, cut out the kink and splice the cable ends together.www.duracable.com sales@duracable.com 5Model DM175Information and SpecificationsDM175 1/2 HP Motor175 rpm 10:1 Gear Box23” Reel11/16” x 110’ CablePCFR3-Year WarrantyTelescoping HandleContinuous WeldFrame ConstructionUSES:3” to 10” lines,Main lines, Commercial,Residential,Industrial,Wall Cleanouts,Floor Drains,Grease, RootsDM175 with 23PR, 23” Enclosed Polyethylene Reel DM175 with 23PR, 23” Enclosed Polyethylene ReelDuracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-17816Model DM175The DM175 is shown above with the 23PR reel. (See options on the next page.)Machine Specifi cations (specs are approximates)26”33”22-1/2”45”47”49”139.5 lbs.128 lbs.91.5 lbs.1.95 lbs.12 lbs.33.5 lbs. 3”-10”LengthWithout PCFRWith PCFRWidthWith wheels (standard)HeightWith handle in low positionWith handle in mid positionWith handle in high positionWeightMachine w/ revolving arm, reel & 10’ tail piece, PCFRMachine w/ revolving arm, reel & 10’ tail pieceMachine10” Wheels PCFR23PR Reel with inner reel and 10’ tail pieceLine SizeRecommended Use: main lines, industrial, commercial, residential, overhead and wall cleanouts, fl oor drains, grease and roots.FrameThe DM175 has a continuously welded uni-body frame that is constructed of steel. Smoke-colored polycarbonate guards allow you to see the workings of your machine, while maintaining safety. Located on both sides of the machine are cord wrap knobs for easy winding and storage of your electrical cord and foot pedal cord. A velcro tie strap on each side secures your cords.A steel head bearing holds the reel in place. A swing bolt on each side of the head-bearing housing allow for easy and quick release of the reel. Non-marring rubber pads do not leave marks on the customers’ fl oors. A winch hook is standard on the frame. A tool box is a GREAT feature to the upright, allowing for quick and easy access to the specifi c upright tools and more. Electrical WiringThe machine’s electrical wiring is in an insulated jacket leading to the easy-access switch box located to the side of the machine. The Ground Fault Circuit Interrupter (GFCI) is built into the electrical cord to protect the operator against electrical shock or electrocution. The foot pedal is standard equipment and allows operators to start and stop the machine with their foot while their hands stay on the cable.RPM/DriveThe DM175 has a heavy-duty 1/2 HP industrial motor and can be ordered in one of three different speeds: 145 rpm, 175 rpm, or 215 rpm. The gearbox has a 10:1 gear ratio for more torque and power than any other machine on the market. Another feature is the standard heavy-duty 17-amp switch.ManeuverabilityThe Upright’s standard 10” diameter wheels and 2” wide tread provide greater mobility and ground clearance, while still fi tting through a standard 30” door. A three-position adjustable handle is also standard, with a lanyard to lock the handle into the desired position.Stair climbers come standard for going up and down stairs easier. Optional horizontal stabilizing legs (not pictured) allow you to lay the machine on its back for working with high overhead cleanouts and wall cleanouts. Loading the machine in your vehicle is easy with the optional loading wheels (not pictured).Cable and Reel SelectionsThe DM175 is designed for a 23” enclosed polyethylene reel that will hold 3/4”, 11/16” and 5/8” cable. The reel comes with a 3/4” x 10’ tail piece. A 5/8” x 10’ tail piece is needed when using 5/8” cable.Standard PackageThe Upright’s standard package (part number DM175A) comes with the following items: revolving arm, 1/2 HP motor at 175 rpm, PCFR, 23” enclosed polyethylene reel, 3/4”x 10’ tail piece, and choice of end fi ttings.www.duracable.com sales@duracable.com 7Model DM175* Add CH in front of cable part # for Hollow Core & Add LW after part # if you want it to be Loose Wound (3/4” only).* Add CI in front of cable part # for Inner Core & Add LW after part # if you want it to be Loose Wound (3/4” only).* Add CC in front of cable part # for Cable-in-Cable (3/4” x 100’ or 11/16” x 100’ only).* Add OH in front of cable part # for Oil Tempered Hollow Core (11/16” and 3/4” only).* Maximum length of cable is not always the recommended length. * Custom lengths are available.Machine PackagesPart# Description RPM Reel CableDM175SP1 1/2HP Motor at 175 RPM with 23" enclosed polyethylene reel 175 23PR 11/16” x 100’DM175SP2 1/2HP Motor at 175 RPM with two 23" enclosed polyethylene reels 175 2-23PR 11/16” x 100’DM175SP3 1/2HP Motor at 215 RPM with 23" enclosed polyethylene reel 215 23PR 11/16” x 100’DM175SP4 1/2HP Motor at 215 RPM with two 23"enclosed polyethylene reels 215 2-23PR 11/16” x 100’DM175SP5 1/2HP Motor at 145 RPM with 23" enclosed polyethylene reel 145 23PR 11/16” x 100’DM175SP6 1/2HP Motor at 145 RPM with two 23" enclosed polyethylene reels 145 2-23PR 11/16” x 100’DM175SP7 1/2HP Motor at 145 RPM with 18" enclosed polyethylene reel 145 18PR 5/8” x 80’ DM175SP8 1/2HP Motor at 175 RPM with 18" enclosed polyethylene reel 175 18PR 5/8” x 80’DM175SP9 1/2HP Motor at 215 RPM with 18" enclosed polyethylene reel 215 18PR 5/8” x 80’DM175SP10 1/2HP Motor at 145 RPM with 18" and 23" enclosed polyethylene reels 145 18PR & 23PR 11/16” x 100’DM175SP11 1/2HP Motor at 175 RPM with 18" and 23" enclosed polyethylene reels 175 18PR & 23PR 11/16” x 100’DM175SP12 1/2HP Motor at 215 RPM with 18" and 23" enclosed polyethylene reels 215 18PR & 23PR 11/16” x 100’DM175SP13 1/2HP Motor at 145 RPM with 23" and 27" enclosed polyethylene reels 145 23PR & 27PR 11/16” x 150DM175SP14 1/2HP Motor at 175 RPM with 23" and 27" enclosed polyethylene reels 175 23PR & 27PR 11/16” x 150DM175SP15 1/2HP Motor at 215 RPM with 23" and 27" enclosed polyethylene reels 215 23PR & 27PR 11/16” x 150’DM175SP16 1/2HP Motor at 145 RPM with 27" enclosed polyethylene reel 145 27PR 11/16” x 150’DM175SP17 1/2HP Motor at 175 RPM with 27" enclosed polyethylene reel 175 27PR 11/16” x 150’DM175SP18 1/2HP Motor at 215 RPM with 27" enclosed polyethylene reel 215 27PR 11/16” x 150’TailpiecesPart# DescriptionCH71-010LW 10’ Loose Wound Tailpiece for 11/16” and 3/4” cableCH55-010LW 10’ Loose Wound Tailpiece for 1/2” and 5/8” cableReelsPart# Description Cable Recommendation18PR 18” Polyethylene Reel 5/8” up to 80’23PR 23” Polyethylene Reel 5/8” up to 125’11/16” up to 100’3/4” up to 80’27PR 27” Polyethylene Reel 3/4” up to 150’61005 1/2 HP Motor92PCFR Power Cable Feed & Return25220 10” wheelsMM1 Stair Climbers92072K A Pair of Horizontal Stabilizing Legs, optional92070 Loading Wheels, optional25074 Air Foot Pedal (rubber) with 10’ tubing25061 Air Switch with Strain Relief NutMACHINE ACCESSORIES/ REPLACEMENT PARTSPart # DescriptionDuracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-17818Model DM175NOTE: Part numbers ending with “K” represent a kit. Each kit is made up of the parts listed below the “K” number. www.duracable.com sales@duracable.com 9Model DM175Parts Identifi cationItem# Qty. Part# Description1 1 D92015K Frame Assembly Kit (1 Frame, 1 Logo) D92015 Frame Assembly D25000 Square logo for machines2 1 MM48K Rest Pad Kit (1 Rest Pad, 1 Bolt, 1 Nut)MM48 Rest PadFLSC17 1/4-20 x 2 1/4" L Flange Hex Screw Zinc CoatedFLNUT5 1/4-20 Flanged Hex Nut3 2 MM42K Swing Bolt Kit (1 Swing Bolt, 1 Swing Bolt Nut, 1 Roll Pin) MM42 Swing Bolt MM43 Swing Bolt Nut RLPIN14 Roll Pin4 1 92030K Push Bar Kit (1 Push Bar, 2 3/8-16 x .625 L HX HD Flange Screw)92030 Push Bar (9200)FLSC7 3/8-16 x .625 L HX HD Flange Screw5 3 MM37K Detent Ring Pin Kit (1 Pin, 1 Washer, 1 Screw) MM37 5/16" Dia. Detent Ring Pin w/8" Lanyard WA5 #10 External Tooth Lock Washer PHSC12 #10-24 x 3/8" Pan Head Thread Cutting Machine Screw6 1 EB1K Eye Bolt Kit (1 Eyebolt, 1 Washer) EB1 1/2"- 13 x 1" L Forged Eyebolt WA16 1/2" Dia. Split Lock Washer7 1 92025K Handle Kit for 9200 (1 Handle, 2 Roll Pins) 92025 Handle (9200) RLPIN13 5/16" Dia. X 1.25" L Roll Pin8 2 92045K Side Cover Kit (1 Cover, 1 Bushing) 92045 Side Cover ECT38 Rubber Cord Bushing9 1 CCL2K Rubber Cushioned Steel Loop Clamp Kit (1 Loop, 1 Screw) CCL2 Rubber Cushioned Steel Loop Clamp FLSC4 1/4"-20 X 3/4" L HX Fling. Screw Zinc Coated10 2 CTIE5K 1" Velcor Strap, Cable Tie Kit (1 Strap, 1 Washer, 1 Screw) CTIE5 1" Velcor Strap, Cable Tie WA3 3/16" USS Flat Washer SKTS2 5/16" DS x 1/4" LS Shoulder Screw11 4 92035K Cord Spindle Kit (1 Spindle, 1 Washer, 1 Screw) 92035 Cord Spindle WA35 1/4" Internal Tooth Lock Washer SHCS37 1/4"-20 x 2-1/2 L Socket Head Cap Scr.NOTE: Quantity column refers to “Total number required for machine”. Parts can be ordered in single quantities.Duracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-178110Model DM175Item# Qty. Part# Description12 2 MM1K Stair Glider Kit (1 Glider, 2 Standoffs, 2 Screws, 2 Nuts, 2 Washers) MM1A Stair Glider MM1B Stair Glider Standoff FLSC16 3/8-16 x 2-1/2" L Flng Whiz Loc Zinc Coated Screw FLNUT4 3/8-16 Flange Nut WA21 3/8 ID x 7/8 OD x 14 GA Flat Washer13 1 82060 10:1 Gear Reducer14 1 92063K Gear Mounting Block Kit, Rear (2 Blocks, 4 Washers, 4 Screws) 92063 Gear Mounting Block, Rear WA35 1/4 Internal Tooth Lock Washer FLSC10 6-1 x 25MM Hx HD Smooth Flange Zinc Coated Screw15 1 92062K Gear Mounting Block Kit, Front (1 Block, 4 Washers, 4 Screws)92062 Gear Mounting Block, FrontWA35 1/4 Internal Tooth Lock WasherFLSC11 6-1 x 50MM Hx HD Smooth Flange Zinc Coated Screw16 1 D92005K 1/2 HP AC Motor, Kit (1 Motor, 4 ECT28, 2 ECT29, 1 ECT30, 1ECT34, 2 ELN1) D92005 1/2 HP 175 RPM 60 Hz AC Motor ECT28 Nylon Crimp Style Wire NutECT29 Nylon Crimp Style Wire NutECT30 Mencom PCG Straight 1/2" ConnectorECT34 90 Degree Snap ElbowELN1 Bridgeport 101 1/2" Locknuts17 1 25167 Right Angle GFCI 15 A Black18 1 ECT39K Capacitor Mt. Strap Kit (1 Strap, 2 Lk Washers, 2 Screws, 2 Fl Washers)ECT39 Capacitor Mounting Strap WA5 #10 Ext. Tooth Lock Washer PHSC6 10-32 X 5/8" L Pan HD. M. S. Zinc Coated ScrewWA17 17/64 ID x 5/8 OD x 14 GA Flat Washer19A 1 92010 175 RPM Drive System (2 Sheave, 1 Belt, 1 Gearbox Drive Key, 1 Motor Drive Key) 25088 4L x 5/8 ID x 3" OD x 2.85 P Sheave25083 4L190 "V" Belt KEY4 3/16 x 2-1/4" L Square Key (Gearbox) KEY10 3/16 x 1-1/4" L Square Key (Motor)19B 1 92011 145 RPM Drive System (1 Ea Sheave 25087 & 25088, 1 Belt, 1 Gearbox Key, 1 Motor Key)25087 4L x 5/8 ID x 2-1/2" OD x 2.35 P Sheave 25088 4L x 5/8 ID x 3" OD x 2.85 P Sheave 25082 4L180 "V" Belt KEY4 3/16 x 2-1/4" L Square Key (Gearbox)KEY10 3/16 x 1-1/4" L Square Key (Motor)NOTE: Quantity column refers to “Total number required for machine”. Parts can be ordered in single quantities.www.duracable.com sales@duracable.com 11Model DM175Item# Qty. Part# Description19C 1 92012 215 RPM Drive System (1 Ea Sheave 25087 & 25088, 1 Belt, 1 Gearbox Key, 1 Motor Key) 25087 4L x 5/8 ID x 2-1/2" OD x 2.35 P Sheave 25088 4L x 5/8 ID x 3" OD x 2.85 P Sheave 25082 4L180 "V" Belt KEY4 3/16 x 2-1/4" L Square Key (Gearbox)KEY10 3/16 x 1-1/4" L Square Key (Motor)20 1 92061K Reel Shaft Kit (1 Shaft, 1 Gearbox Drive Key, 1 Drive Plate Key) 92061 Reel Shaft Key9 1/4 x 2-3/4" L Square Key (Gearbox)Key7 1/4 x 1" L Square Key (Drive Plate Assy)21 1 25125K Reel Shaft Collar Kit (1 Collar, 1 Screw) 25125 Reel Shaft Collar FILHMS1 10-24 x 3/8" L FIL. HD. SLTD. Zinc Coated Screw22 2 SB5K Flanged Bearing Kit (1 Bearing, 2 Screws, 2 Lock Nuts)SB5 1" ID x 1-1/8" L Flanged Bearing (Reel Shaft)FLSC13 5/16-18 x 1/2" L Flanged Whiz Lock Zinc Coated ScrewFLNUT3 5/16-18 Flanged Lock Nut23 1 92040 Drive Plate Assembly w/Set Screw (1Drive Plate, 1 Set Screw, 2 Cap Screws, 2 Lock Nuts) 24 1 92018K Wire Loom Kit (2 Lock Nuts, 2 Connectors, 43" Wire, 5 - ECT21, 5 - ECT28 & 2 - ECT29) ELN1 Bridgeport 101 1/2" LocknutECT30 Mencom PCG Straight 1/2" ConnectorSOOW146 14GA 6 Conductor Soow A-SO - 43" ECT21 FEM Disconnect 16-14 AWGECT28 Nylon Crimp Style Wire JointECT29 Nylon Crimp Style Wire Joint25 1 92020K Toolbox Kit (1 - 92020 Assembled Tool Box, 4 Bonded Washers, 4 Screws) SHCS31 1/4-20 x 3/4 Button Head Socket ScrewWA37 Bonded Washer 92020-2 Toolbox w/Lid 25066 1 - Step/Cover Warning Decal RNUT3 2 - 1/4 Rivet Nut for Plastic MM41 1 - Keyless Cam Lock w/Hardware MM50 1 - Ribbed Matting, 2.5 In. Lg.NOTE: Quantity column refers to “Total number required for machine”. Parts can be ordered in single quantities.Duracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-178112Model DM175Item# Qty. Part# Description26 1 92021K Switch Housing Kit (1 - 92021, 1 - 92022, 4 - 6-32 Screws, 2 Bonded Washers, 2 Cap Screws)92021 Switch Housing w/Labels (1 Housing & 1 - 92021B Decal) 92021B Decal, Forward Reverse92022 Switch Housing Cover w/Labels (1 Cover, 1 - 25064 Decal & 1 -25212 Decal) 25064 Fwd/Rev Caution Decal 25212 Decal, GFCI/Rotating Danger PHSC7 6-32 x 3/8" L Pan HD Zinc Coated Screw WA37 1/4 ID x 3/4 OD Bonded WasherSHCS31 1/4-20 x 3/4 L BTN SKT HD Cap SCR27 2 25220K 10" Poly Silver Mag Wheel, 2 - 13/16 Washers, 1 - 7/8 Washer, 1 Push Nut25220 10" Polytech Silver Mag WheelWA18 13/16 ID x 1-1/2 OD x 11 GA Flat WasherPNUT1 3/4 ID Zinc Push Nut27A 2 NWKU 10" Rubber Wheel, 2 - 13/16 & 1 - 7/8 Washers, 1 Push Nut, 1 Shaft Extension, 1 ScrewJWKN 10" Narrow Rubber WheelWA18 13/16 ID x 1-1/2 OD x 11 GA Flat WasherPNUT1 3/4 ID Zinc Push Nut92015NA 3/4 DIA X .5" LG Axle ExtensionSHCS11 5/16-18 x 1" LG Socket Head Cap Screw27B 2 WWKU 10" Tire & Wheel, 2 - 13/16 Washers, 1 - 7/8 Washer, 1 Push Nut, 1 Shaft Extension, 1 ScrewJWKW 10" Wide Air Filled Tubed Tire & WheelWA18 13/16 ID x 1-1/2 OD x 11 GA Flat WasherPNUT1 3/4 ID Zinc Push Nut92015NB 3/4 DIA X .5" LG Axle ExtensionSHCS11 5/16-18 x 1" LG Socket Head Cap Screw28 1 25005 Detent Switch w/Jumpers29 1 25015 Switch Guard30 1 ECT26 Switch Rubber Boot w/Nut31 1 25061 Remote Air Actuated Switch32 1 25074 Foot Pedal w/ 10 Ft Tubing33 1 92050K Motor Cover Kit (includes Motor Cover w/Labels & 4 Screws)92050 Motor Cover w/Labels (1 Cover, 1 Ea Decals 25068, 25067, 25063)25068 GFI Cord Danger Decal25067 Foot Switch Warning Decal 25063 Rotating Danger Decal FLSC4 1/4-20 x 3/4" L HX Flange Screw Zinc Coated34 2 92072 Support Leg w/Rubber Tip (2 Support Leg, 2 Crutch Tips) 92072A Support Leg CPLUG6 1" ID Crutch TipNOTE: Quantity column refers to “Total number required for machine”. Parts can be ordered in single quantities.www.duracable.com sales@duracable.com 13Model DM175Item# Qty. Part# Description35 1 HKEY9 1/8 x 9" L T-Handle Hex Key Wrench36 1 HKEY10 3/16 x 9" L T-Handle Hex Key Wrench37 1 HKEY11 4MM (5/32) x 9" L T-Handle Hex Key Wrench38 1 MM40 5/8 x 9" L Swivel T-Handle Socket Wrench39 1 92073K Front Stabilizer Kit (Instructions, 1 Painted Weldment, 2 Rubber Feet, 1 Bolt, 1 Nut)92013I Front Stabilizer Installation Instructions92073-1 Stabilizer Frame - PaintedMM52 Rubber End CapsFLSC17 1/4-20 x 2 1/4" L Flange Hex Screw Zinc CoatedFLNUT5 1/4-20 Flanged Hex Nut40 1 CW001P 1 Pair of 10" Wheel Covers41 92RA 1 5/16" ID Revolving Arm42 1 92060K Head Casting Kit (2 Taper Bolts, 1 Screw, 1 Lockwasher, 1 Grease Fitting, 1 Housing)MM44 Taper BoltsSHCS44 1/4-20 x 9/16 Skt. Hd. Cap ScrewWA22 1/4 Lockwasher25110 .375-24 GREASE FITTING92060 Head Bearing Housing43 25108 Steel Head BearingNOTE: Quantity column refers to “Total number required for machine”. Parts can be ordered in single quantities.Duracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-178114Model DM175145 rpm Drive SystemPART No. KEY 43/16 x 2-1/4 SQUARE KEYPART No. KEY 103/16 x 1-1/4 SQUARE KEY215 rpm Drive SystemPART No. KEY 43/16 x 2-1/4 SQUARE KEYPART No. KEY 103/16 x 1-1/4 SQUARE KEY175 rpm Drive SystemPART No. KEY 43/16 x 2-1/4 SQUARE KEYPART No. KEY 103/16 x 1-1/4 SQUARE KEYwww.duracable.com sales@duracable.com 15Model DM175Reel AssemblyItem # Qty. Part # Description18PR 18" Polyethylene Reel Assembly (All items except 2A and 2B)23PR 23" Polyethylene Reel Assembly (All items except 2 and 2B)27PR 27" Polyethylene Reel Assembly (All items except 2 and 2A)1 1 772302 Outer Drum Mounting Plate2 1 771800 18" Outer Drum2A 1 772300 23" Outer Drum2B 1 772700 27" Outer Drum3 11 FLSC1 5/16-18 x 1" L HD Flange Screw4 1 MM46 Plastic Reel Drain Plug5 1 TS62-004 Tail Section for 5/8" Cable in 18" Diameter Reels6 1 TS71-010 Tail Section for 11/16" & 3/4" Cable in 23" & 27" Diameter Reels7 1 SB21 Oilube Bronze Thrust Bearing8 1 772301 8 3/4" OD Inner Drum9 1 D6A 7/16 ID X 1 1/64 OD X 21/64 L Flanged Bearing10 1 778335 Universal End Fitting kitDuracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-178116Model DM175Electrical SchematicThe wiring diagram for the basic DM175 is shown above. If you experience any electrical diffi culties in operating your machine, or you notice any frayed or inadequate wiring, or wiring that does not conform to the diagram, discontinue use of your machine immediately and have a qualifi ed electrician repair it, or return it for repair to Duracable Manufacturing Company.www.duracable.com sales@duracable.com 17Model DM175Electrical SafetyHandle with CareMost of us take electricity for granted. It has been with us since the day we were born. We use it every day for light, phone, home appliances, tools, and other equipment that helps us maintain our standard of living. Although electricity is one of the safest energy forms, we tend to forget how powerful and dangerous it can be if not used properly.Every year many people are injured or killed by electricity. Most of these accidents could have been prevented with simple precautions and careful use of electricity. Following are some tips to help avoid electrical accidents. Read through this information. Be sure you understand its importance. If you have questions or feel you may have a potential electrical hazard, tell your supervisor or call a qualifi ed electrician immediately.General Electrical GuidelinesRemember, electricity is always trying to make a circuit. It can travel through an electric wire, metal pipe, or even your body. Electrical shock can occur when you come in contact with an energized electrical unit and a good conductor. Shock can range from a slight tingle to a severe burn, or death by electrocution.Electrical accidents happen in everyday situations. Most electrocutions occur in a wet environment or when an electrical product is being repaired or installed. Think about, and take precautions against, potentially dangerous situations. When disconnecting electrical cords, pull on the plug rather than the cord to avoid damage. Use rubber gloves and rubber boots or insulated shoes to protect yourself, especially if you are in a wet or damp environment. Before using this machine, make sure a properly grounded, three-prong, 110-volt outlet is available. Where it is not available, use a three-prong adapter and connect the grounding lug to a known ground. Never cut off a grounding prong to fi t a two-prong outlet. This eliminates the ground protection.Electrical ProceduresDo not leave the machine plugged in when not in use. Even with the switch off, a machine can shock or electrocute its handler. The DM175 machine must be grounded to protect the operator from shock. This is accomplished by using the Ground Fault Circuit Interrupter Cord (GFCI) to ensure proper grounding.Check electrical cords before each use for signs of damage. Repair or replace cords which are pinched, cracked, frayed, or worn. Remember, the GFCI offers no protection against electric shock for wiring preceding it in the system. Your GFCI is direct-wired to the machine, plug the GFCI into the power source receptacle.Discontinue use and repair immediately any machine that causes the slightest shock or is damaged in any way. It could lead to a serious electrical shock or electrocution. Inspect the machine daily for wear or damage that might expose live electrical parts.Ground Fault Circuit Interrupters (GFCI)A GFCI works by detecting changes in electrical current fl ow. It breaks the circuit before serious injury can occur. For your protection, heed the “DANGER” warning on the machine cover an use the GFCI cord. The GFCI must be tested before each use. Use the following procedure:• Insert the unit into a 110-volt, AC-grounded receptacle;• Push the “test” button in - the red indicator light should go off;• Push the “reset” button in - if the red indicator light goes on, the unit is ready for use;• Do not use the unit if the light does not go on when reset;• Do not use the unit if the indicator light remains on when the test button is pushed.Extension Cords• Use extension cords only when necessary.• Position cords in use to prevent tripping hazards. Do not place them in areas where they can be damaged by traffi c.• Avoid coiling extension cords during use to prevent possible overheating of the cord.• Discard cracked or damaged cords.• The following cord sizes and lengths should be observed according to the National Electrical Code when using this machine:• 12 gauge wire - 75’ of cord, including 25’ of GFCI cord.• 14 gauge wire - 50’ of cord, including 25’ of GFCI cord.• Cord sizes smaller than 12 gauge should not be used for 3/4 HP motors. Larger gauge cords can be run greater distances, but are not practical because of their size and weight.• To protect your motor, observe the guidelines mentioned. If you have a run more than 75’, use a generator to reduce your cord length from the power source to a working distance within these guidelines.Overhead Power Lines• When working outdoors, keep clear from overhead power lines in all directions.• Check the location of power lines before using a ladder. Use approved ladders made of non-conductive material.• Never place a ladder where it can slide into a power line.• When carrying or moving a ladder or equipment, lower it to avoid touching a power line.• Never assume that a wire is safe to touch.Duracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-178118Model DM175Power Cable Feed and Return (92PCFR)POWER CABLE FEED & RETURN PISTON KITKit Part # Description Included Parts # Quantity Description of included PartsPCFR23SER Power Cable Feed & Return Piston Kit PCFR14PCFR25RRing1SB1WA201 PCFR Piston1 PCFR Rotation Pin2 11/16” x 1/32” x 11/32” External Retaining Ring1 PCFR Drive Bearing2 1/2” x 3/4” x 1/16” WasherPower Cable Feed & ReturnThe Power Cable Feed & Return (PCFR) is designed to help you run long lengths of cable into and out of lines. It will help you cut through roots or heavy blockages in any drain line.The PCFR’s Length is 6”; Width is 9”; Height is 12”; and Weight is 12 pounds.The PCFR is standard equipment on the DM175. Note: The recommended grease for the housing blocks is Lps® Thermaplex 70614 or Lubri-Plate® 630-Aa. Lubricate the rotation pin and bearing surface with Lps® 2 Industrial Lubricant 00216, WD-40® Lubricant or equivalent.Adjusting PCFR by Cable SizeCable - 6 Sizing Plates per BlockCable - 5 Sizing Plates per BlockCable - 4 Sizing Plates per BlockCable - 2 Sizing Plates per BlockCable - 1 Sizing Plate per BlockCable - 0 Sizing Plates per Block3/4”11/16”5/8”1/2”13/32”3/8”Quantity Description of included Parts1 PCFR Drive Bearing2 1/2” x 3/4” x 1/16” WasherPOWER CABLE FEED & RETURN BEARING KITKit Part # Description Included Parts #PCFR22SER Power Cable Feed & Return Bearing Kit SB1WA20www.duracable.com sales@duracable.com 19Model DM175Power Cable Feed and Return (92PCFR)122141421211212131310104111156788161616167151599151517171818191920202222323232424Duracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-178120Model DM175Power Cable Feed and Return (92PCFR)1 1 KNOB3 Knob, Pressure Control2 12 HHCS29 1/4”-20 x 3/4” Hex Head Cap Screw3 1 PCFR15 Pressure Plate, Upper4 1 PCFR13 Housing Block, Upper5 1 PCFR17 Spring Pad6 1 PCFR16 Compression Spring7 3 PCFR14 Piston, Upper and Lower8 3 RRING1 External “E” Ring9 3 PCFR25 Rotation Pin10 1 PCFR10 Mounting Disc, Front11 1 PCFR11 Mounting Disc, Rear12 1 PCFR12 Direction Disc Assembly 1 PCFR12E Direction Disc 1 KNOB2 Knob, Black Plastic 1 PCFR33 Wear Ring 2 SHCS6 1/4”-28 x 5/8” Socket Head Cap Screw13 6 HHCS12 5/16”-18 x 3-1/2” Hex Head Cap Screw14 6 FLNUT3 5/16”-18 Hex Flange Nut, Locking15 3 PCFR22SER PCFR Bearing Kit 1 SB1 Drive Bearing 2 WA20 Machine Bushing16 4 PCFR29 Thrust Washer17 2 PCFR28 Thrust Bearing18 2 PCFR18 Housing Block, Lower19 12 PCFR20 Sizing Plate (Lower Housing Blocks Only)20 2 PCFR21 Pressure Plate, Lower21 1 PCFR92 PCFR Mounting Kit22 1 PCFR9 Decal, Reverse/Neutral/Forward23 1 MM35 Extension Spring 3 PCFR23SER PCFR Piston Kit (kit includes items #7, #8, #9, and #15)24 2 MM44 Taper BoltPARTS IDENTIFICATIONItem # Qty. Part # DescriptionThe entire line item in bold identifi es the name of an entire assembly. The “Z” shaped arrow identifi es all the parts that make up that assembly. You can purchase the entire assembly, or just the individual parts.www.duracable.com sales@duracable.com 21Model DM175Power Cable Feed and Return (92PCFR)Bearing KitPiston Kit1. Remove the six hex fl ange nuts (FLNUT3).2. Remove the rear disk (PCFR11).3. Slip the upper housing (PCFR13) and /or the lower housings (PCFR18) from the hex bolts.4. Remove the upper piston (PCFR14) and /or the lower pistons (PCFR19).5. Remove the spring retainer (PCFR23).6. Pull out the rotation pin (PCFR25).7. Remove the spacers (PCFR24) and the drive bearing (PCFR22).8. Clean all the parts in kerosene or a cleaning solvent.9. Lubricate all moving parts and grease the housings provided with zerk fi ttings.How to Install the PCFR22SER Bearing KitDuracable® Machine ManualOrder Entry: 800-247-4081 Answer Line: 877-257-178122Model DM175Power Cable Feed and Return (PCFR)Spring Kitwww.duracable.com sales@duracable.com 23Model DM175How to Splice DuraFlex® Cable1. Cut a few inches off of each cable end and remove any burrs with a grinding disk or file.2. Spray Loctite® Primer in and around the cable end and splice core to thoroughly remove grease and grime.3. Apply Loctite Retaining Compound to splice core.4. Insert splice core into cable one turn. 8. Continue turning and the cable ends will meet at the center of the splice core.7. Place vise grips on free cable end and turn counterclockwise.6. Align other piece of cable onto splice core.5. Apply Loctite Retaining Compound to other end of splice core.How to Bond End Fittings to DuraFlex® CableYou can attach end fittings and splice cores to DuraFlex cable using a chemical bonding process, which means you can make quick cable repairs on the job—without welding. With Loctite Primer and Loctite Retaining Compound, you can quickly create a dependable bond that is as strong as a conventional weld. Please note that these products are not the same thread-locking compounds available in hardware stores and plumbing-supply houses, they are heavy-duty, permanent-bonding compounds made especially for jobs such as bonding cable fittings.1. Cut the cable end and remove any burrs with a grinding disk or file.2. Spray Loctite Primer in and around the cable end to thoroughly remove grease and grime.3. Spray Loctite Primer on the end fitting to thoroughly remove grease and grime.4. Apply Loctite Retaining Compound to the end fitting.5. Using (EW) Wrench, screw the fitting into the cable end until fitting is totally sealed.6. The Retaining Compound will be fully bonded to the cable in just a few minutes.1 2 3 45 6 7 81 2 34 5 6Duracable Manufacturing Company300 Ashworth RoadWest Des Moines, Iowa 50265Order Entry: 800-247-4081Answer Line: 877-257-1781www.duracable.comsales@duracable.comJanuary 2012#DM175MM