Products Catalog

INCINERATION & WASTE TO ENERGY PLANTS Fire, air and energy are our elements. 2 JOSEPH EGLI AG JOSEPH EGLI AG builds Incineration and waste to energy plants - with an incineration capacity from 250 kW up to 8 MW - for SOLID WASTE LIQUID WASTE OFF-GAS SLUDGE - completely equipped with FLUE GAS TREATEMENT HEAT RECOVERY MONITORING SYSTEM COMBUSTION 3 JOSEPH EGLI AG ANIMAL CARCASSES Cremation of carcasses for pestilence (BSE or bird flu) prevention - or pets. . Application INDUSTRY Manifold applications in different industries from carbon filter regeneration to eco-compatible disposal of off-gases and chemicals and as pre-treatment in precious metal recycling. WASTE TO ENERGY Not the noblest wines alone are stored in the cellar of the world leading hotel Palace in St. Maurice, but also the most modern technology for eco-compatible energy production incinerating the hotel waste and using the heat for warm water production. MEDICAL WASTE Secure incineration of medical waste from hospitals is a classical field of application of our installations; from respectful disposal of parts of human bodies to safe disposal of expired medicaments. TROUBLE AREA Mobile installations are used in disaster and trouble areas for prevention of epidemics or safe destruction of chemical and warfare agents. 4 JOSEPH EGLI AG Functional principle of the MultiZon incinerator Solid Waste Incineration Liquid Waste Incineration 1 PRIMARY CHAMBER 2 THERMAL REACTOR 3 START-UP BURNER 4 REACTOR BURNER 5 AIR FAN 6 AIR COLLECTOR 7 FLUE GAS COOLING 8 MAIN DOOR 9 INSPECTION DOOR 10 THERMO COUPLE 11 WATER INJECTION 5 JOSEPH EGLI AG MZ MultiZon INCINERATOR for batch operation Our MZ model is our junior regarding the capacity and covers the lower range up to ca. 500 kW. The junior incinerates solid waste batch-wise during 8 to 10 hours per day, depending on the ash content. Liquid waste can be incinerated continuously during 24 hours per day. Due to small dimensions, low weight and modular configuration, the junior can be transported easily and serve as mobile incinerator in difficult to access geographic areas. General Field of application Type of waste: Aggregate condition: Solid and liquid Heating value: 1 ÷ 45 MJ/kg Moisture Up to approx. 86% Density: 40 to approx. 1'500 kg/m3 Thermal condition: 0.21 MW ÷ 0.42 MW Volume (for Hu of 15 MJ/kg): 50 kg/h ÷ 100 kg/h / 0.4 t/day ÷ 0.8 t/day Capacity range: 6 JOSEPH EGLI AG Functional principle of the MultiZon incinerator 10 PRIMARY CHAMBER 12 CHARGING 14 SOLID WASTE 18 ASH OUTLET 20 REACTOR 21 IGNITION BURNER 22 BURNER POST-COMBUSTION CHAMBER 28 EMERGENCY STACK 7 JOSEPH EGLI AG GG MultiZon INCINERATOR for batch operation The GG-series is the result of decades of development of the static incineration furnace for batch operation. The simple concept of static incineration chamber without any interaction of moving mechanical parts during the combustion process grants superior reliability even under toughest circumstances. As ash is accumulating in the combustion chamber during the incineration, the ash content of the waste determines the cycle time (8 to 12 hours for standard waste) and consequently the capacity. Field of application Type of waste: Condition: Solid and liquid Heating value: 5 ÷ 40 MJ/kg Moisture Up to approx. 30% Density: 50 to approx. 200 kg/m3 Thermal: 0.7 MW ÷ 4.2 MW Volume (for Hu of 15 MJ/kg): 1‘200 kg/h ÷ 8‘000 kg/h / 1.2 t/day ÷ 8 t/day Capacity range: General 8 JOSEPH EGLI AG Functional principle of the stepped hearth incinerator 10 PRIMARY CHAMBER 11 LIQUID WASTE INJECTION 12 CHARGING 14 SOLID WASTE 16 PRIMARY AIR 17 SECONDARY AIR 18 ASH OUTLET 20 POST-COMBUSTION CHAMBER 21 IGNITION BURNER 22 BURNER POST-COMBUSTION CHAMBER 28 EMERGENCY STACK 9 JOSEPH EGLI AG CS STATIC COMBUSTION CHAMBER for continuous batch operation General Field of application Type of waste: Aggregate condition: Solid and liquid up to 30% Heating value: 1 ÷ 40 MJ/kg Moisture Up to approx. 40% Density: 50 to approx. 1'000 kg/m3 Thermal capacity: 0.85 MW ÷ 3.125 MW Volume (for Hu of 15 MJ/kg): 200 kg/h ÷ 750 kg/h / 4.8 t/day ÷ 16 t/day Capacity range: The stepped hearth equipped with feed rams and continuous ash extraction ensures continuous and there fore uniform and controlled incineration. The reliable form of construction uses the minimum of moving parts and grants long life and simple use of the installation as well as favourable price-to-performance ratio with respect to investment and maintenance. The amply dimensioned combustion chamber, the controlled incineration and the optimized supply of air ensure minimum consumption of secondary fuel. Continuous operation during 24 hours a day precludes unproductive periods for heating and cooling phases and reduces the thermal stress of the equipment, thus leading to longer life-time and lower maintenance cost. 10 JOSEPH EGLI AG Functional principle of the rotary and parallel flow kiln 1 ROTATIVE COMBUSTION CHAMBER 2 CHARGING 3 START AND SUPPORTING BURNER 4 PRIMARY AIR FAN 5 REACTOR 6 GAS TO POST-COMBUSTION CHAMBER 7 SECONDARY BURNER 8 SECONDARY AIR FAN 9 TERTIARY AIR FAN 1 ROTATIVE COMBUSTION CHAMBER 2 FRONT HEAD 3 REAR HEAD 4 START AND SUPPORTING BURNER 5 PRIMARY AIR FAN 6 AUTOMATIC ASHES CHAMBER BURNER 7 ASHES CHAMBER 9 WASTE FEEDER 10 SOLID, LIQUID, PASTY AND SLUDGY HAZARDOUS WASTE 11 ULOADING ASHES COCHLEA 12 GAS TO POST-COMBUSTION CHAMBER 11 JOSEPH EGLI AG RK ROTARY KILN for continuous operation The rotary kiln with corresponding post-combustion is the classical universal unit for proven and versatile hazardous waste incineration. The major fields of application are firstly hazardous waste requiring high incineration temperatures and secondly sludge and creeping waste requiring adequate geometry of the incineration chamber. Main advantages of the rotary kiln for the incineration of hazardous waste: • universal application • minimum requirements with respect to sorting and preparation of waste • wide range of waste which can be incinerated simultaneously • genuinely continuous incineration • high combustion temperatures, up to 1,400°C • easily controlled dwell time of waste in combustion chamber General Field of application Type of waste: Aggregate condition: Solid, sludgy, pasty, and liquid Heating value: 1 ÷ 45 MJ/kg Moisture Up to approx. 86% Density: 40 to approx. 1'500 kg/m3 Thermal capacity: 1.25 MW ÷ 8.4 MW Volume (for Hu of 15 MJ/kg): 300 kg/h ÷ 2‘500 kg/h / 4.2 t/day ÷ 48 t/day Capacity range: 12 JOSEPH EGLI AG SWIRL BURNER Burns four different sorts of off-gas as well as different liquids - adjustable flame length - with LOW NOX devices swirl register controlled UV/IR flame detectors Flame stabilizer Ultrasonic liquid nozzles Explosion proof EeX d llc T5 12 MW natural gas capacity: ignition and support fuel: execution: Burner - heart of combustion powered by Swirl burner State-of-the-art burner technology Inclination 30° Inclination 45° Inclination 60° 13 JOSEPH EGLI AG LG LIQUID WASTE & OFF-GAS for continuous operation The model LG is designed for incineration of off-gas and liquid waste with low ash content. The result is legal conformity of the process and low operating cost. In order to optimize the process to suite your application, we offer different executions in post-combustion, flue gas treatment and continuous emission monitoring. General Field of application Type of waste: Aggregate condition: Gas and liquid Heating value: Cst 75 / °E 10 Maximal water content: = 12% (self burning) / 100% (with support fuel) Maximal solid parts: 40 to approx. 1'500 kg/m3 Thermal capacity: 1.5 MW ÷ 8 MW Volume Capacity range: 14 JOSEPH EGLI AG 15 JOSEPH EGLI AG AC ANIMAL CARCASS INCINERATOR for batch operation The plant shown above cremates sick and infected cattle. It is operated by a private company on behalf of state authorities. This special plant has been developed for the purpose of achieving as low as possible disposal cost. While granting the legal requirements, the electromechanical equipment and infrastructure were reduced to the minimum. The plant is offered in capacities of 500 kg/h or 1,000 kg/h, allowing to dispose of one or two complete cattle carcasses per hour, respectively. It can be operated during 24 hours per day. A heat recovery system hasn’t been implemented as there is no use for heat in immediate vicinity of the unit. It should be considered under all circumstance, however, because substantial quantities of energy can be recovered for relatively minor investment increment. Field of application Type of waste: Aggregate condition: Solid Heating value: 7.2 MJ/kg Moisture Up to approx. 70% Density: 50 to approx. 200 kg/m3 Thermal capacity: 1.0 MW ÷ 2.0 MW Volume (for Hu of 15 MJ/kg): 500 kg/h ÷ 1‘000 kg/h / 12 t/day ÷ 24 t/day Capacity range: General 16 JOSEPH EGLI AG 17 JOSEPH EGLI AG FGT FLUE GAS TREATMENT dry - wet - combined Flue gas treatment is determined by the sort of waste to be incinerated and by the local regulations. In most cases, dry flue gas treatment is sufficient in accordance with the dry sorption principle. It consists of a batching and injection process, a reactor, a hose filter and the relevant control devices. Lime or bicarbonate and activated carbon are used as adsorbents. They can be either mixed on spot or purchased as ready-made Sorbalit which is developed for various special applications. A serial two or multi stage wet washer is normally used for widely differing or unknown waste material or if high levels of pollutants are present. Chlorine and hydrofluoric acid, in addition to heavy metals, are mainly washed out in the first step with an acidic solution (pH 1-3), sulphur dioxide in the second step with an alkaline solution (pH 7-pH 8). Pollutants present in form of dust, salts and heavy metals and washed out by the chemical reaction are fed to a corresponding sewage treatment process and eliminated in concentrated form. Dry flue gas stage might be attached to the wet washer as a police filter or for capturing the re-combined dioxins and furans as well as volatile heavy metals. General 18 JOSEPH EGLI AG Our company‘s domicile Oberurnen/GL in Switzerland has been the domicile of our company for more than 30 years. Here we continuously improve our processes and installations and adapt them to our customers’ requirements. Besides research & development and project management, Oberurnen hosts our administration, sales and order processing. Office premises CH-8868 Oberurnen GL Switzerland Share capital CHF 2‘000‘000.- Registered office 8868 Oberurnen / Glarus Switzerland Employees approx. 30 JOSEPH EGLI AG participates substantially in the following further companies: JOSEPH EGLI ITALIA SRL JOSEPH EGLI BULGARIA GmbH JOSEPH EGLI ROMANIA GmbH cheef 19 JOSEPH EGLI AG Our production premises Our installations are produced in the factory in Weesen/SG. The factory is equipped for autonomous manufacturing of all core components. This allows us, together with the large storehouse, to realise customized installations within short period of time and to ensure efficient after sales services. The factory is also the hub for all resources for our technicians and service engineers. Our lecture rooms and test facilities allow theoretical and practical training for operators and technicians who take care of our installations in future. Workshop CH-8872 Weesen SG Switzerland Not only do we know how to do it – we already did it Phone: +41 55 617 23 00 Fax: +41 55 617 23 09 Web: www.jeag.com E-Mail: info@jeag.com INCINERATION PLANTS Linthlistr. 9, CH-8868 Oberurnen/Switzerland