Products Catalogue

PRODUCT CATALOGReduction Technique: Machines and Production LinesIssue 2014 DIEFFENBACHER GROUPB. MAIER Zerkleinerungstechnik supplies economic and client-oriented solutions based on decades of experience in technique and technology for material preparation with a focus on resizing of wood and recycling material.MAIER designs, manufactures and offers machines for the reduction and processing of wood in the PB, MDF, OSB and WPC/WFC industry, in pelletizing and biomass plants as well as the utilization of industrial waste wood and reclaimed timber for e.g. cement works or power stations for a global market.The delivery program comprises: debarker, drum chippers, crushers, ClassiSizers, beating rotors, beating flakers, hammer mills, knife ring flakers, OSB flakers, automatic cleaning and grinding machines, fine mills and chip cleaning plants, the complete con-veyor technique, separating and fractioning systems.Furthermore MAIER provides the maintenance and after sales service with reliable support of high quality wear and spare parts for existing machines as well as the detailed (re-)engineering and modernisation of machines and complete plant sections.MAIER machines are designed for an energy-efficient use of flexible raw material resources (e.g. fast growing soft wood, recy-cling- and waste wood). This opens the opportunity of a cost-optimized production of e.g. wood based panels or pellets and a significant advantage in competition for our customers.Due to the extensive know-how of material flow and behaviour combined with our advanced and reliable machine technique on highest level of quality, our customers benefit of an optimized design and performance of the single machine as well as an opti-mum layout of complex entire plants.Customers also benefit from the synergies of the internationally established Dieffenbacher Group in the areas of development and production and the global sales and service network.B. MAIER Zerkleinerungstechnik provides individual material tests on different reduction machines in the Dieffenbacher Techni-cal Center. Furthermore tests and optimization of the entire process chain, including drying, screening and cleaning stages can be executed to achieve the required quality of the final product - whether this takes the form of wood-based panels, pellets or var-ious other applications.Experience, tradition & passion: Size reduction - Made in Germany 3WOOD YARD, CONVEYING, DEBARKING 4CHIPPING 8FLAKING, STRANDING, 12 KNIFE RING CLEANING AND GRINDING MILLING 22CRUSHING 26HAMMER MILLING 28 SORTING, CLEANING, CONVEYING 36 S ERV I CE A N D SPA R E PA R T S 42STORAGE CROSS CONVEYOR LOG AND SLAB BUNDLE SINGULARIZERSDUMPING PIT CHAIN SCRAPERVIBRATION FEEDING CONVEYOR AND DOSING TABLE FEEDING BELT AND STEEL PLATE CONVEYORS LRE ROTOR DEBARKERHRL DRUM CHIPPERSMV CUTTING ROTOR/ RECHIPPERMPF PRALLFINERMPM IMPACT MILLMRZ KNIFE RING FLAKERMRZ HS (HIGH SPEED) KNIFE RING FLAKERMSF STRAND FLAKERMRM KNIFE RING CLEANING MACHINEMSA AUTOMATIC KNIFE RING GRINDING SYSTEMMGB BIG CRUSHERSRH BEATING ROTORSRV BEATING ROTORMSZ BEATING FLAKERMSZ HS (HIGH SPEED) BEATING FLAKERMCB CUT BEATERCLASSISIZERMACHINERY AND PLANT INSPECTIONSTRAINING AND CONSULTINGRECONDITIONING AND UPGRADING REPAIR WORKS AND MAINTENANCEWEAR AND SPEAR PARTS MVS SIFTING TABLESE SIFTING UNITVC VIBRATION CONVEYORDIEFFENBACHER GROUP4DescriptionCustomer benefitsFlow sheet(Example) – Free choice of wood assortments: round wood, slabs and offcuts, short logs, sawmill residues, industrial waste wood and reclaimed timber – High capacities up to 160 t/h b.d. – Designed for rough applications and heavy duty loads – Low operation costs due to solid, reliable execution for high uptime – Low maintenance and service friendlyMAIER wood yard technology is based on latest requirements for effective and flexible management of wood resources. The product range comprises mechanical storage, dosing and conveying systems which are  combined to tailor-made solutions for effective handling for all kind of wood assortments. Wood Yard TechnologyAs part of the Dieffenbacher Group Maier designs, manufactures and supplies single machines and turn-key plants for the processing of wood in the particleboard, MDF and OSB industry, the utilization of industrial waste wood and reclaimed timber, in cement works, power stations, wood-pelletizing and biomass plants, also in the field of wood plastic composites (WPC) and wood fiber composites (WFC) for a global market.DIEFFENBACHER GROUP5SCC Storage Cross Chain Conveyorfor storage and conveying of round wood and slab bundles, loaded by crane. The conveyor is executed with closed bottom plate and integrated driven chains.LS Log Singularizer mounted downstream the SCC, realizes the separation of logs by inclined installation and increased conveying speed.SBS Slab Bundle Singularizerexecuted as movable table, mounted underneath the SCC. The bundles can easily be opened in extended table position. The loosen slabs are fed to the line by retracting the table.DPC Dumping Pit Chain Scraperfor direct loading of wooden bulk materials by front loader or truck. The DPC acts as a buffer and equalizes bulk material flow by an inclined section.VFC Vibration Feeding Conveyorfor continuously dosed convey-ing of different bulk materials. The material is usually loaded by front loader, crane or pre-feeder. VDT Vibration Dosing Table acts as a buffer and equalizes bulk material flow. The material is usually loaded by front loader or truck. FBC Feeding Belt Conveyor for continuous transport of logs and other wooden materials. The material is usually loaded by crane, pre-feeder or cross-feeder. SPC Steel Plate Conveyor for continuous transport of heavy-weight logs and other materials. The material is usually loaded by crane, pre-feeder or cross-feeder. The conveyor is executed with driven chains with specially formed re inforced steel plates.WO O D YA R D, CO N V E Y I N GSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUP6DescriptionCustomer benefitsTechnical featuresThe LRE Rotor-Debarker offers the efficient continuous debarking of round wood. The logs are laterally fed into the trough, set into rotating motion by long rotors with debarking tools and moved to the discharge area by the tilt of the rotors. – High efficient debarking due to interaction between rotation, friction and surface moistening of logs – Constant high capacity: up to 65 t bd./ h – Precise control of debarking process and processing quantities – Fully automatic operation – High machine availability – Hydraulically stepless adjustable closing gate for the control of processing material quantities and regulation of the debarking quality – Two or four one-piece rotors, according to machine size – Rotor speed of each rotor variable und individually adjustable – The debarking tools (cams) are screwed und individually exchangeable – Water spay system for the reduction and suppression of dust, cleaning and moistening the logs for better sliding – Central hydraulic unit for all drives and functions of the debarker – OSB board industry – Panel board industry (PB, MDF) – Pellet and briquette industry – Pulp and paper industryLRE Rotor Debarker7HWLType Number of sections pcs.Number of rotors per sectionpcs.Rotor lengthmRotordiameter with cams1)mmNumber of debarking cams per roterpcs.Drive Hydraulic UnitkWDrive Auxilary functionskWDrive Discharge rollerkWDrive HeatingkWDrives Cooler + Cooler pumpkWCapacity2)approx.t bd./hDimensions3)L / W / H mLRE 800-1 1 2 12 950 180 2 x 45 22 7,5 4 x 1,4 3 + 4 25 - 35 16,4 / 3,3 / 5,3LRE 800-1 2 2 9 950 135 4 x 45 22 7,5 4 x 1,4 3 + 4 40 - 50 23,4 / 3,3 / 5,3LRE 800-3 2 2 12 950 180 4 x 45 22 7,5 4 x 1,4 3 + 4 60 - 70 29,4 / 3,3 / 5,31) Rotor body diameter for all machine types – 820 mm2) Depending in infeed material and required debarking result3) Dimensions of basic machine; height without sub-frame.D EBA R K I N GLRE Rotor EntrinderSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication8DescriptionTechnical features – Aggressive shaped infeed rollers with narrow running gaps – Chipping rotor with patented slewable knife clamping plates for quick and easy knives exchange – regrindable wear plates under the chipping knives – Counter knife screw-fastened, regrindable, once turnable – Wear-resistant refractioning grid individually perforated – Essential parts of the machine are wear-protected and exchangeableCustomer benefits – Free choice of wood assortment: round wood, log ends, slabs and offcuts, veneer residues or waste wood – Constant high chip quality; chip length of 4 – 180 mm possible – Special machine solutions possible for production of maxi-chips, micro-chips and biomass such as HRL-OSB (see page 16), HRL-M, HRL-B – Robust, long-term reliable, low operation costs due to unique, simplified maintenance – Energy-efficient size reductionThe HRL Drum Chipper is a tried-and-trusted solution for the production of high-quality chips from different wood assortments. The material is gripped horizontally by specially toothed infeed rollers and continuously fed to the chipping rotor. The knives of the rotor cut the material to the required chip length. The chipped material passes an individually adapted refractioning grid. – Panel board industry (PB, MDF, OSB) – Biomass and renewable fuels – WPC/WFC industry – Pulp and paper industryHRL Drum ChipperType1) Rotor / Infeed openingmm Ø / H1 x W1Main drive kWInfeed roller drive (upper / lower)kWCapacity2) rm/hCapacity2) t/h b.d.Chip Vol.3) m3/hDimensions4) m (L x W x H)Weight4)approx. tHRL 450 / 150 x 500 30 – 45 2.2 / 2.2 20 – 24 6 – 7 40 – 47 1.6 x 2.2 x 1.2 1.9HRL 600 / 200 x 650 55 – 75 3 / 3 34 – 40 10 – 12 67 – 80 1.6 x 2.4 x 1.3 5.5HRL 800 / 250 x 650 75 – 110 5.5 / 5.5 44 – 50 13 – 15 87 – 100 2.4 x 1.7 x 1.4 7.5 x 800 90 – 132 5.5 / 5.5 54 – 64 16 – 19 107 – 127 2.4 x 1.8 x 1.4 8.3HRL 1000 / 350 x 800 110 – 160 7.5 / 7.5 74 – 87 22 – 26 147 – 173 2.8 x 2.1 x 1.7 11 x 1000 132 – 200 7.5 / 7.5 94 – 110 28 – 33 187 – 220 2.8 x 2.3 x 1.7 13HRL 1200 / 450 x 800 200 – 315 11 / 11 97 – 114 29 – 34 193 – 227 3.5 x 2.5 x 1.9 14 x 1000 250 – 355 11 / 11 117 – 140 35 – 42 233 – 280 3.5 x 2.7 x 1.9 15.5 x 1200 250 – 355 11 / 11 144 – 170 43 – 51 287 – 340 3.5 x 2.9 x 1.9 17HRL 1400 / 550 x 1000 315 – 500 15 / 15 144 – 170 43 – 51 287 – 340 4.4 x 2.6 x 2.1 22 x 1200 355 – 500 15 / 15 177 – 210 53 – 63 354 – 420 4.2 x 2.8 x 2.1 24 x 1500 400 – 630 15 / 15 220 – 260 66 – 78 440 – 520 4.2 x 3.1 x 2.1 26HRL 1600 / 600 x 1000 400 – 500 18.5 / 18.5 157 – 187 47 – 56 313 – 373 4.4 x 2.7 x 2.1 30 x 1200 500 – 630 18.5 / 18.5 193 – 227 58 – 68 386 – 453 4.4 x 2.9 x 2. 4 33 x 1500 500 – 800 18.5 / 18.5 240 – 284 72 – 85 480 – 567 4.4 x 3.2 x 2.4 37HRL 1800 / 750 x 1000 630 – 800 18.5 / 18.5 200 – 234 60 – 70 400 – 467 5.1 x 2.9 x 2.5 34 x 1200 630 – 800 18.5 / 18.5 240 – 287 72 – 86 480 – 573 5.1 x 3.0 x 2.5 37 x 1500 630 – 1,000 18.5 / 18.5 300 – 354 90 – 106 600 – 707 5.1 x 3.3 x 2.5 40HRL 2000 / 850 x 1200 800 – 1,250 22 / 22 274 – 324 82 – 97 547 – 647 5.7 x 3.4 x 2.7 60 x 1500 800 – 1,400 22 / 22 340 – 400 102 – 120 680 – 800 5.7 x 3.7 x 2.7 66 x 1700 800 – 1,400 22 / 22 384 – 454 115 – 136 767 – 907 5.7 x 3.9 x 2.7 72HRL 2400 / 1000 x 1500 1,000 – 1,600 22 / 22 400 – 474 120 – 142 800 – 947 6.8 x 3.9 x 3.0 83 x 1700 1,000 – 1,600 22 / 22 450 – 534 135 – 160 900 – 1,067 6.8 x 4.0 x 3.0 911) Individual machine sizes and motor power upon request2) Referring to round wood with a wet density of 450 kg/m3 b.d., a 11 – 13 % filling ratio of the infeed, and a chip length of 40 mm3) Chip volume flow referring to a bulk weight of 150 kg/m34) Dimensions and weight of basic machine without main motor9CH I P P I N GHRL Drum ChipperSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication10DescriptionCustomer benefitsTechnical featuresThe SMV Cutting Rotor is an effective robust solution for the reduction of short-sized industrial waste wood, bark and fibrous raw materials into quality chips. The material is fed through the large vertical hopper, chipped by the knives of the rotor and further classified by an individually adapted refractioning grid. – Wide range of input material such as sieved-off chip oversizes, short-sized industrial waste wood, bark, annual plants, cardboard waste and fibrous raw materials – Output material size adjustable – Energy-efficient size reduction – Essential parts of the machine are wear-protected and exchangeable – Low-maintenance and service-friendly – Large vertical infeed hopper – Chipping rotor in heavy-duty execution with wear protection – Counter knife of high-quality special steel, regrindable and adjustable – Wear plate under the chipping knife, regrindable and adjustable – Easy access to the rotor in case of maintenance – Combustion (energy from waste) – Recycling industry – Panel board industry (PB, MDF, OSB)SMV Cutting Rotor / RechipperW LHW1 L1TypeRotor / Infeed openingmm Ø / L1 x W1Main drive kWCapa city1) t/h b.d.Dimensions2) m (L x W x H)Weight2) approx. tSMV 450 / 200 x 650 22 – 55 1 – 4 0.8 x 1.0 x 1.1 1.9SMV 600 / 300 x 650 45 – 90 2 – 6 1.1 x 1.0 x 1.4 2.6SMV 800 / 350 x 800 55 – 132 4 – 8 1.5 x 1.2 x 1.9 4.2SMV 1000 / 400 x 1,000 90 – 200 6 – 13 1.8 x 1.4 x 2.2 6.31) Depending on input and size of output material2) Dimensions and weight of basic machine without main motor and infeed hopper11CH I P P I N GSMV Cutting Rotor / RechipperSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication12Customer benefitsDescriptionTechnical features – Optimized flake discharge channel due to patented knife clamping plate – Integrated chip-cleaning system – Rotor with fixed or adjustable rotor knives available – Automatic Knife Ring Grinding System (MSA) and Knife Ring Cleaning Machine (MRM) for efficient maintenance available (see page 18 and following) – Curved and straight wear plates available – VC Vibration Conveyor included – Constant uniform high-quality flakes, thickness adjustable – Energy efficient flaking with 12 – 20 kWh/t b.d. – Special knife ring for soft wood available – Essential parts of the machine are wear-protected and easily exchangeable – Boards’ high qualityThe MRZ Knife Ring Flaker is a high-performance machine for the production of high quality flakes. After passing the VC Vibration Conveyor, the permanent magnet drum and the HPS Heavy Parti-cles Separator, the chips are fed into the flaking chamber, guided there to the knives of the static knife ring by the rotating rotor and cut into flat uniform flakes. – Panel board industry – Pellet and briquette industryMRZ Knife Ring FlakerType Ring mm ØKnife ringLength of knife mmNumber of knives pcs.Number of rotor bladespcs.Maindrive kWCapa­city1)t/h b.d. Self­propelled air volume m3/hDimensions basic machine2)m (L x W x H)Dimensions complete system m (A x B x C)Weight2) approx. tMRZ 1200 MR 50 464 50 18 160 / 200 4,5 – 8,5 6,000 – 8,000 2.2 x 1.5 x 1.9 2.9 x 3.8 x 3.3 6MRZ 1400 MR 60 464 60 21 250 / 315 6 – 12 9,000 – 12,000 2.4 x 1.5 x 2.1 3.1 x 4.1 x 3.5 8MRZ 1500 MR 64 548 64 23 315 / 355 7 – 15 11,000 – 14,000 2.5 x 1.7 x 2.4 3.3 x 4.5 x 3.7 9MRZ 1600 MR 72 648 72 25 355 / 400 8 – 20 12,000 – 15,000 2.9 x 1.8 x 2.5 3.4 x 4.6 x 3.9 101) Depending on input and size of output material2) Dimensions and weight of basic machine with V-belt pulley on machine side without add-on units13F L A K I N GMRZ Knife Ring FlakerSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUP14DescriptionCustomer benefitsApplicationTechnical features – Static knife ring and precise rotor bearing system for very high rotor rotation and cutting speed up to 100 m/s – Very small and light chips can be cut into thin flakes due to high centrifugal forces and a narrow gap between rotor and knife ring – Optimized flake discharge channel due to patented knife clamping plate – Rotor with fixed or adjustable rotor knives available – Automatic Knife Ring Grinding System (MSA) and Knife Ring Cleaning Machine (MRM) for an efficient maintenance available (see page 18 and following) – VC Vibration Conveyor included – Panel board industry – Pellet and briquette industry – Production of fine cut flakes for surface layer on wet side as well as on dry side, constant uniform high flake quality – Extra thin flakes (0.25 – 0.4 mm) for e.g. homogeneous boards, thickness adjustable – Low energy consumption (approx. 20 kWh/t b.d.) – Uniform and dense board surface layer for direct lacquering and high bending strength – Essential parts of the machine are wear-protected and easily exchangeableThe MRZ HS (High Speed) Knife Ring Flaker enables the energy-efficient continuous production of fine cut flakes from micro-chips and light-weight materials on dry or wet side. After passing the VC Vibration Conveyor, the permanent magnet drum and the HPS Heavy Particles Separator, the chips are fed into the flaking chamber, guided there by the fast rotating rotor to the knives of the static knife ring and cut into uniform fine flakes.MRZ HS Knife Ring FlakerType Ring mm ØKnife ring Length of knife mmNumber of knives pcs.Number of rotor blades pcs.Main drive kWCapa ­ city1) t/h b.d.Self­propelledair volume m3/ hDimensions basic machine2) m (L x W x H)Dimensions complete system m (A x B x C)Weight2) approx. tMRZ 1200 HS MR 50 464 50 18 160 / 200 4 – 7 7,000 – 9,000 2.2 x 1.5 x 1.9 2.9 x 3.8 x 3.3 6MRZ 1400 HS MR 60 464 60 21 250 / 315 6 – 10 12,000 – 14,000 2.4 x 1.5 x 2.1 3.1 x 4.1 x 3.5 8MRZ 1500 HS MR 64 548 64 23 315 / 355 7 – 12 13,000 – 15,000 2.5 x 1.7 x 2.4 3.3 x 4.5 x 3.7 9MRZ 1600 HS MR 72 648 72 25 355 / 400 8 – 14 14,000 – 16,000 2.9 x 1.8 x 2.5 3.4 x 4.6 x 3.9 101) Depending on input and size of output material2) Dimensions and weight of basic machine with V-belt pulley on machine side without add-on units15F L A K I N GMRZ HS Knife Ring FlakerSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplicationDescription16Customer benefitsTechnical features – Processing of maxi-chips (80 – 140 mm) – Adjustable strand thickness – Optimized strand discharge channel and knife-holder geometry – Rotor and knife ring specially designed for optimal material distribution and strand quality – Static reinforced knife ring with optimized number of knives – VC Vibration Conveyor includedOSB-, SSB- and other panel applications – High-quality OSB by using maxi-chips from low-cost wood assortments (cripple wood, pre-cleaned recycling wood, etc.) – Energy efficient strand-flaking – Fast and easy knife ring exchange – High machine availability – Cost-efficient solution to enter OSB markets and to increase existing production capacities graduallyThe MSF Strand Flaker enables the energy-efficient continuous production of high-quality strands for OSB from greenwood and pre-cleaned recycling maxi-chips. After passing the VC Vibration Conveyor (see page 16), the permanent magnet drum and the infeed hopper, the maxi-chips are guided by the heavy-duty rotor to the knives of the static knife ring and cut into uniform flat strands.MSF Strand FlakerHRL­OSB Drum chipper MSF Strand Flaker2­stage OSB technology HRL-OSB Drum Chipper (see page 9) in combination with the MSF Stand Flaker for the production of OSB strandsType Ring mm ØKnife ring Length of knife mmNumber of knives pcs.Number of rotor blades pcs.Main drive kWCapa ­ city1) t/h b.d.Self­propelledair volume m3/ hDimensions basic machine2) m (L x W x H)Dimensions complete system m (A x B x C)Weight2) approx. tMSF 1400 SKR 60 464 60 7 250 / 315 6 – 10 7,000 – 10,000 2.5 x 1.6 x 2.3 3.2 x 3.5 x 3.5 8.5MSF 1500 SKR 64 548 64 9 315 / 355 8 – 13 9,000 – 12,000 2.6 x 1.8 x 2.5 3.3 x 3.8 x 3.8 9.5MSF 1600 SKR 72 648 72 11 355 / 400 10 – 16 10,000 – 13,000 3.0 x 1.9 x 2.7 3.5 x 4.0 x 4.0 10.51) Depending on input and size of output material2) Dimensions and weight of basic machine with V-belt pulley on machine side without add-on units17S T R A N D I N GMSF Strand FlakerSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUP18DescriptionTechnical featuresCustomer benefits – High-pressure nozzles for optimal cleaning – Uniform cleaning due to the rotating knife ring – Short ring cleaning time – Cleaning program adjustable by PLC control – Integrated drying systemAll industries using Knife Ring Flakers and MSF Strand Flakers – Highly efficient cleaning result – Easy, safe and clean maintenance of knife rings – Reduction of maintenance time and operating costs – Closed machine cabin for clean operation – Installation without foundation possibleThe MRM Knife Ring Cleaning Machine is an automated PLC- controlled system for economical and environment-friendly cleaning of all common flaker knife rings. The machine includes the ring removal and rotating device, as well as the high-pressure cleaning and drying system.MRM Knife Ring Cleaning MachineApplication2,000 mmType Knife ring Ø, mmKnife ring cleaning time1) min.Dimensions2) m (L x W x H)Weight2) approx. tMRM 14 1,400 15 – 25 2.5 x 2.3 x 3.0 2.3MRM 15 1,500 20 – 30 2.7 x 2.6 x 3.2 2.7MRM 16 1,600 25 – 35 3.0 x 3.0 x 3.5 3.11) Depending on the chosen cleaning program and the degree of the ring pollution2) Dimensions and weight of complete machine with base frame19K N I F E R I N G CL E A N I N GMRM Knife Ring Cleaning MachineSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUP20DescriptionApplicationCustomer benefitsTechnical features – Automatic identification of every knife ring due to coding – Each process step, grinding speed and regrinding measure per stroke is individually adjustable – Long-life grinding discs – Cleaning system for grinding emulsion (see detail, photo above) – Siemens PLC-control with comfort touch panel, remote maintenance unit and intuitive menu navigation for easy operation – Recording of life cycle data of each knife ringAll industries using Knife Ring Flakers and MSF Strand Flakers – Precise regrinding with adjustable relief angle (patented) – Short regrinding time due to multi-disc grinding-head – Reduction of operating costs – Optimized flake quality due to precise and variable adjustment of knife protrusion – Environment-friendly due to emulsion cleaning systemThe MSA Automatic Knife Ring Grinding System enables the automated PLC-controlled precise regrinding and adjusting of knives in all common types of knife rings.MSA Automatic Knife Ring Grinding SystemCleaning system for grinding emulsion700 mmType Knife ring typeKnife ring Ø, mmNumber of knives per knife ringpcs.Knife ring grinding time1) min.Dimensions m (L x W x H)Weight approx. tMSA 14 MR 60 1,400 60 45 – 50 3.5 x 2.6 x 2.6 8MSA 15 MR 64 1,500 64 60 – 65 3.8 x 2.8 x 2.7 8.5MSA 16 MR 72 1,600 72 70 – 75 4.0 x 3.0 x 2.8 91) Values, achieved by regrinding measure of 0.5 mm21K N I F E R I N G G R I N D I N GMSA Automatic Knife Ring Grinding SystemSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication22Description – Grinding track segments and their configuration adaptable to the input material – Wear-resistant, clamped and easily exchangeable grinding track segments – Complete grinding ring easily removable – Divided beater ledges for selective exchange of worn parts – Maintenance opening in casing for easy exchange of the rotor beater ledges – Insensitive to impurities, no screens – VC Vibration Conveyor includedCustomer benefitsTechnical features – Surface layer production in particle board industry – Preparation of filling and insulation material – Preparation of fuel for thermal utilization – WPC/WFC industry – Animal food and bedding – Wide range of input materials like pre-sized fresh and recycling wood, annual plants, pellets, grain and inorganic materials – Production of mainly slim finest flakes, wood powder or dust – Dry or wet input material – Degree of fineness adjustable by baffle plate, rotor speed and air extraction volume (bypass-valve) – Low maintenance and service-friendly – Ground floor machine installation; pneumatic product discharge through the doorThe MPF Prallfiner enables the continuous processing of soft to medium-hard materials into slim fine flakes or wooden powder. After passing the VC Vibration Conveyor, the permanent magnet drum and the HPS Heavy Particles Separator the material is fed from the back side into the grinding chamber, where it is milled between the rotor beater ledges and the grinding track. The final product is pneumatically discharged through the door.MPF PrallfinerType Rotor Ø, mmNumber of beater ledges pcs.Number of grinding tracks pcs.Width of grinding track mm Main drive kWCapacity1) t/h b.d.Dimensions basic machine2) m (L x W x H)Dimensions complete system m (A x B x C)Weight2) approx. tMPF 9 / 430 900 18 9 430 90 – 132 1.0 – 2.0 1.5 x 1.2 x 1.3 2.7 x 2.2 x 2.6 2.0MPF 12 / 430 1,200 24 15 430 110 – 160 2.0 – 3.0 1.8 x 1.5 x 1.7 2.7 x 2.6 x 3.6 2.5MPF 14 / 550 1,400 30 20 550 250 – 315 3.0 – 5.0 2.3 x 1.9 x 2.2 3.0 x 3.0 x 3.8 5.5MPF 16 / 550 1,600 36 22 550 250 – 400 5.0 – 6.5 2.4 x 2.0 x 2.3 3.3 x 3.2 x 4.0 7.0MPF 18 / 700 1,800 40 30 700 315 – 500 6.5 – 8.0 2.7 x 2.1 x 2.5 3.3 x 3.5 x 4.0 8.01) Maximum values achieved when processing flat flakes of coniferous wood2) Dimensions and weight of basic machine with V-belt pulley on machine side without add-on unitsNote: The MPF is exhausted with 4 m³ air per kg material.23M I L L I N GMPF PrallfinerSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication24DescriptionCustomer benefitsTechnical featuresMPM Impact MillThe MPM Impact Mill enables the continuous processing of soft to medium-hard materials into cubic fine flakes or wooden powder. After passing the VC Vibration Conveyor, the permanent magnet drum and the HPS Heavy Particles Separator the material is fed from the back side into the grinding chamber, where it is milled between the rotor beater ledges and the grinding track. The material is finally reduced and calibrated by the integrated Conidur-screen. – Wide range of input materials like pre-sized wood and annual plants, grain, seeds, spices – Adjustable degree of fineness – Fast screen exchange without removing of the complete grinding ring – Low maintenance and service-friendly – Ground floor or pit machine installation; pneumatic product discharge lateral or downwards possible – Grinding track segments and their configuration adaptable to the input material – Wear-resistant, clamped and easily exchangeable grinding track segments – Conidur-screens with different mesh-sizes applicable – Divided beater ledges for selective exchange of the worn parts – Maintenance opening in casing for easy exchange of the rotor beater ledges – VC Vibration Conveyor included – Surface layer production in particle board industry – Preparation of filling and insulation material – Preparation of fuel for thermal utilization – WPC/WFC industry – Animal food and beddingType Rotor Ø, mmNumber of beater ledges pcs.Width of sieve ring mmWidth of grinding track mm Main drive kWCapacity1) t/h b.d.Dimensions basic machine2) m (L x W x H)Dimensions complete system m (A x B x C)Weight2) approx. tMPM 9 / 175 900 18 230 175 90 – 132 2.0 – 2.5 1.5 x 1.1 x 1.3 2.7 x 2.1 x 2.6 1.8MPM 12 / 175 1,200 24 230 175 110 – 160 2.5 – 3.0 1.8 x 1.4 x 1.7 2.7 x 2.5 x 3.6 2.3MPM14 / 175 1,400 30 390 175 160 – 200 3.0 – 4.0 2.3 x 1.7 x 2.2 2.7 x 2.9 x 3.8 3.8MPM14 / 350 1,400 30 340 350 315 – 400 4.0 – 5.5 2.3 x 1.8 x 2.2 2.7 x 3.3 x 3.8 5.3MPM16 / 350 1,600 36 360 350 355 – 450 5.5 – 6.5 2.5 x 1.9 x 2.3 3.0 x 3.3 x 3.9 6.5MPM 18 / 350 1,800 40 350 350 400 – 500 6.5 – 7.5 2.7 x 2.0 x 2.5 3.2 x 3.3 x 4.0 8.01) Maximum values achieved when processing flat flakes of coniferous wood using a 3 mm Conidur screen insert2) Dimensions and weight of basic machine with V-belt pulley on machine side without add-on unitsNote: The MPM is exhausted with 4 m3 air per kg material.25M I L L I N GMPM Impact MillSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication26Customer benefitsDescriptionTechnical features – Large-volumed infeed hopper; available with hydraulically swiveling side wall – Single-shaft-principle; power transmission to the crusher roller by electro-mechanical power train with hydro clutch – Wear-protected crushing teeth at the crusher roller, individually shaped, can be re- armored when worn – Easily exchangeable crushing bars with aggressive edges – Discharge grate, segmented, in manually movable or hydraulically supported execution – Panel board industry (PB, MDF, OSB) – Recycling industry – Biomass and renewable fuels – Combustion (energy from waste) – Wide range of input material from waste wood, railway ties, pallets and furniture to root stumps or electronic waste – Output material: 100 – 500 mm, adjustable – Insensitive against impurities and contaminations – Robust, long-term reliable, low energy consumption and operation costs – Easy overfloor installationThe MGB Big Crusher is the ideal solution for the reduction of large volume and bulky wooden material or other brittle residues. Material is directly fed through the large infeed hopper, crushed between a slow rotating, large-dimensioned, teethed roller and aggressive crushing bars at the bottom of the crushing chamber.MGB Big CrusherType1) Power / Length mm Ø / L1Rotor2) Ø mmRotor speed rpmMain drive kWCapacity3) t/h b.d.Hopper volume m3Hopper cross section m (L1 x W1)Machine dimensions m (L x W x H)Weight approx. tMGB 90 / 3,000 815 16 / 20 90 10 – 15 15 3.0 x 2.8 4.8 x 3.3 x 3.3 21MGB 132 / 3,000 815 24 132 15 – 20 15 3.0 x 2.8 4.8 x 3.3 x 3.3 25MGB 132 / 4,000 1,025 24 132 20 – 25 20 4.0 x 2.8 5.8 x 3.3 x 3.3 32MGB 160 / 4,000 1,025 24 160 25 – 35 20 4.0 x 2.8 5.8 x 3.3 x 3.3 32MGB 200 / 4,000 1,025 21 200 35 – 40 20 4.0 x 2.8 5.8 x 3.3 x 3.3 32MGB 200 / 5,000 1,025 21 200 40 – 50 25 5.0 x 2.8 6.8 x 3.6 x 3.3 361) Individual machine sizes and motor power upon request2) Vary depending on number and type of teeth3) Depending on input and size of output material27CR USH I N GMGB Big CrusherSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication28DescriptionTechnical featuresCustomer benefitsThe SRH Beating Rotor is a reliable machine for the production of chips from recycling materials and brittle residues. The material is gripped horizontally by special toothed infeed rollers and crushed with high kinetic energy between the fast rotating heavy beaters and the counter-knife. The crushed material is further homogenized to the required size at the refractioning grid. – Wide range of input material from industrial waste wood, pallets, reclaimed timber to saw mill residues or pre-sorted recyclables – Output material size individually adjustable – Energy-efficient size reduction – Insensitive to impurities – Essential parts of the machine are wear-protected and easily exchangeable – Aggressively shaped infeed rollers with narrow running gaps – Pendulum mounted heavy beaters, individually adapted, once turnable (see photo) – Rotor beaters and beater axes mounted in bushings – Counter knife screw-fastened, regrindable, once turnable – Wear-resistant refractioning grid, perforation individually adapted – Combustion (energy from waste) – Recycling industry – Panel board industry (PB, MDF, OSB)SRH Beating RotorPendulum mounted heavy beatersTypeRotor / Infeed openingmm Ø / H1 x W1 Main drive kWInfeed roller drive(upper / lower) kWCapa city1) t/h b.d.Dimensions2) m (L x W x H)Weight2) approx.tSRH 600 / 200 x 1,000 75 – 110 2.2 / 2.2 3 – 5 1.6 x 1.4 x 1.1 5SRH 1000 / 350 x 1,000 110 – 160 5.5 / 7.5 5 – 10 2.6 x 1.4 x 1.7 10SRH 1200 / 350 x 1,300 250 – 315 5.5 / 7.5 10 – 35 3.5 x 1.7 x 1.8 16SRH 1600 / 600 x 1,500 315 – 450 9.2 / 11 30 – 55 4.8 x 3.1 x 2.6 281) Depending on input and size of output material2) Dimensions and weight of complete machine without main motor29H A M M ER M I L L I N GSRH Beating RotorSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication30The SRV Beating Rotor is a cost-effective solution for the production of chips from pre-crushed recycling materials and brittle residues. The material is fed through the large vertical hopper, crushed with high kinetic energy between the fast rotating heavy rotor beaters and the impact plate. The crushed material is further homogenized to the required size by the re fractioning grid.DescriptionCustomer benefitsTechnical features – Wide range of input material from industrial waste wood, pallets, reclaimed timber to saw mill residues or pre-sorted recyclables – Output material size adjustable – Energy-efficient size reduction – Insensitive to impurities – Essential parts of the machine are wear-protected and exchangeable – Large vertical infeed hopper – Pendulum mounted heavy rotor hammers, individually adapted, once turnable – Rotor beaters and beater axes mounted in bushings – Impact plate of wear-resistant special steel, exchangeable – Wear-resistant refractioning grid, perforation individually adapted – Combustion (energy from waste) – Recycling industry – Panel board industry (PB, MDF, OSB)SRV Beating RotorTypeRotor / Infeed openingmm Ø / L1 x W1Main drive kWCapa city1) t/h b.d.Dimensions2) m (L x W x H)Weight2) approx., tSRV 600 / 300 x 650 75 – 110 1 – 3 1.1 x 1.5 x 1.0 2.3SRV 800 / 300 x 700 75 – 132 3 – 6 1.7 x 1.3 x 1.2 4.5SRV 1000 / 700 x 1,200 110 – 160 6 – 10 2.6 x 2.6 x 1.6 8.0SRV 1200 / 850 x 1,500 160 – 250 10 – 15 2.7 x 3.1 x 1.8 12.0SRV 1200 / 850 x 2,000 250 – 315 15 – 25 2.7 x 3.6 x 1.8 16.0SRV 1600 / 850 x 2,000 400 – 630 25 – 40 3.2 x 3.6 x 2.4 20.01) Depending on input and size of output material2) Dimensions and weight of basic machine without main motor and infeed hopper31H A M M ER M I L L I N GSRV Beating RotorSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication32DescriptionTechnical featuresCustomer benefits – Individually adapted screens and grinding tracks – Pendulum mounted highly wear-resistant beaters that swerve in case of overload (machine protection) – Easy exchange of rotor beaters and beater axes due to patented quick-change system – Grinding tracks in divided execution; middle and lower grinding tracks laterally movable – Optional hydraulic system for easier maintenance of screens and grinding tracks – Panel board industry – Recycling industry – Pellet and briquette industry – Cement-bonded particle board industry – Pulp and paper – Animal bedding – Combustion (energy from waste) – Individually adjustable fineness of final product, narrow particle size distribution – Robust machine design, insensitive to impurities – Easy and quick exchange of grinding tracks, screens and beaters – Low wear and maintenance costs due to reverse operation, service-friendly – High machine availabilityThe MSZ Beating Flaker is a tried-and-trusted heavy duty machine for effective processing of dry and wet wooden chips, shavings, pellets and renewable materials into slim quality flakes. After passing the VC Vibration Conveyor (see page 32), the permanent magnet drum and the HPS Heavy Particles Separator, the material is milled and classified between the beaters of the fast rotating rotor and the alternately arranged grinding tracks and screens.MSZ Beating FlakerVC Vibration ConveyorTypeRotor / Working widthmmMain drive kWCapa city1) t/h b.d.Dimensions basic machine2) m (L x W x H)Dimensions complete system m (A x B x C)Weight2) approx. tMSZ 800 / 600 75 – 110 1 – 2.5 2.0 x 1.8 x 1.8 2.9 x 2.2 x 4.1 3.5MSZ 1000 / 1200 110 – 200 3 – 6 2.5 x 2.0 x 1.8 3.0 x 2.9 x 4.3 5.0MSZ 1200 / 1600 200 – 315 5 – 9 2.7 x 2.5 x 2.0 3.1 x 4.2 x 4.6 8.0MSZ 1200 / 2000 250 – 400 7 – 12 3.1 x 2.5 x 2.0 3.1 x 4.6 x 4.6 10.0MSZ 1600 / 2000 355 – 500 10 – 18 3.1 x 2.8 x 2.4 3.1 x 4.8 x 4.9 15.01) Depending on input and size of output material2) Dimensions and weight of basic machine without add-on units33H A M M ER M I L L I N GMSZ Beating FlakerSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication34DescriptionCustomer benefits – High capacities – High-speed rotor for 120 m/s, in robust execution – Pendulum mounted highly wear-resistant beaters that swerve in case of overload (machine protection) – Various combinations of both the number and type of screens and grinding tracks possible – Very small screen perforation applicable, large screen surface possible – Machine sizes and data on requestTechnical features – Pellet and briquette industry – WPC/WFC production – Individually adjustable fineness of final product – High utilization of wear parts due to reverse operation – Simple and service-friendly design – Essential machine parts in wear-protected execution, easily exchangeable – High machine availabilityThe MSZ HS (High Speed) Beating Flaker enables the effective processing of wooden chips, pellets, small-sized materials and renewable resources into finest flakes on dry side and cubic flakes on wet side. After passing the VC Vibration Conveyor (see page 34), the permanent magnet drum and the HPS Heavy Particles Separator, the material is milled and classified between the fast rotating beaters and the alternately arranged grinding tracks and screens.MSZ HS Beating Flaker – Particle board industry – Combustion (energy from waste)Sales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUP35Customer benefitsDescriptionTechnical features – Robust rotor, high rotation speed up to 100 m/s – Pendulum mounted highly wear-resistant beaters, once turnable, that swerve in case of overload (machine protection) – Easy exchange of rotor beaters and beater axes due to patented quick-change system (optional) – Large vertical infeed hopper – Hydraulic swiveling device for screen clamping – Machine sizes and data on request – WPC /WFC production – Pellet and briquette industry – High flexibility due to individually adjustable fineness of final product – Robust and long term reliable – Low operation costs and high machine availability – Individually adapted sieves and grinding tracks – Essential parts of the machine are wear-protected and easily exchangeableThe MCB Cut Beater enables processing of dry and wet wooden chips, bark and small sized materials into cubic, fibrous flakes. After passing the VC Vibration Conveyor (see page 35), the permanent magnet drum and the HPS Heavy Particles Separator, the material is milled between the beaters of the fast rotating rotor and various combinations of counter-knives and grinding tracks. The material is finally homo genized at the individually adapted bottom-screen.MCB Cut BeaterApplicationH A M M ER M I L L I N G – Animal bedding – Combustion (energy from waste)Sales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication36DescriptionCustomer benefitsTechnical features – Fraction separation on the basis of different specific weights – Numerous adjustment possibilities like screen inclination and perforation, vibration frequency and amplitude, air volume and speed – Easy exchange and cleaning of the screen – Recirculating air operation or aspiration – Dust-free operation due to closed casing – Panel board industry (e.g. cleaning of fines for surface layer) – WPC/ WFC industry – Pelletizing – Combustion (energy from waste) – Cleaning of grain – High cleaning efficiency of flakes and fines, e.g. for combustion (energy from waste) – Separation of heavy particles from rejects after CL or SL wind sifters – Pre-cleaning of fines for more effective combustion and lower combustion chamber maintenance – Fast return on investment by gaining of additional raw material for production or burning – Low operation and maintenance costs, low energy consumptionThe MVS Sifting Table enables effective cleaning of dry or semi-moist fine-corned material from minerals, heavy impurities, dust and foils.The material is fed from above. The light fraction is separated by air flow, blown from underneath of the inclined screen into the lower discharge. The heavy parti-cles are moved to the upper discharge by vibration of the screen. The dust and foils are sucked into a cyclone.MVS Sifting TableTypeWorking width / length mmCapa city1) t/h b.d.Table Drive kWFan Drive kWDimensions m (L x W x H)Weight approx. tMVS 590 / 1000 0.8 0.37 3 1.9 x 1.2 x 1.4 0.6MVS 1000 / 1000 1.3 0.55 4 1.9 x 1.6 x 1.4 0.7MVS 1200 / 1250 1.7 0.55 4 2.0 x 1.8 x 1.4 0.81) Depending on specific weight and size of the material to be cleaned37SO RT I N G , CL E A N I N GMVS Sifting TableImpurities / heavy fractionAccept / light fractionInfeedAdjustable air flowDustAdjustable inclination of vibrating screenSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication38DescriptionCustomer benefitsTechnical features – Panel board industry (PB, MDF, OSB) – Pellet and briquette industry – Recycling industryThe SE Sifting Unit is a cost efficient solution for the effective cleaning of chips and flakes from ferrous and heavy impurities as well as from lightweight contaminations.The sifting unit consists of a VC Vibration Conveyor, a permanent magnet drum, a HPS Heavy Particles Separator and an air expansion box with integrated rotary valve, mounted at the supporting frame. – Cost-efficient solution – Designed for wet and dry material applications – Effective cleaning from impurities – Modular expandable – Easily adjustable – High capacity per unit – Including VC Vibration conveyor with dust cover for clean machine operation (see page 38) – Variously perforated, exchangeable screens for VC Vibration Conveyor available – Magnet drum with adjustable discharge point – Expansion box with special wear protectionSE Sifting UnitVC Vibration conveyorType VC Vibration Conveyor1) mm (W x L)HPS Heavy Particles Separatormm (W)Air quantity suction m3/hInstalled power2) kWCapacity3) t/h b.d.Dimensions m (L x W x H)Weight approx. tSE 750 / VC 650 650 / 2,050 750 8,000 – 10,000 7 12 4.0 x 1.4 x 4.7 2.8SE 1000 / VC 900 900 / 2,050 1,000 11,000 – 13,000 9 14 4.0 x 1.6 x 4.9 3.51) Standard execution; optional with Conidur screen or with Conidur and oversize screen available2) Consisting of drive power of VC Vibration Conveyor, magnet drum, HPS Heavy Particles Separator and rotary valve3) Depending on input material, based on bulk density of 150 kg/m³ b.d.39SO RT I N G , CL E A N I N GSE Sifting UnitSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUPApplication40Technical featuresCustomer benefitsDescription The VC Vibration Conveyor enables the continuous feeding of various bulky materials. According to the required applications, such as single machine feeding (e.g. MRZ, MSF, MSZ, MPM, MPF et al.) combined feeding with screening, or stand-alone screening device, different executions and sizes are available. – Vibrating speed freely adjustable – Increased machine performance by homogenized feeding – Integrated screening of fines, oversizes or other fractions possible – Low energy consumption – Low maintenance and service-friendly – Trough supported by steel springs, variable inclination angle – Combination with magnet drum and HPS Heavy Particles Separator possible – Driven by unbalanced motors – Execution with easily exchangeable screens available – Dust cover for clean operation availableSingle machine feeding and / or screening in: – Panel board industry (PB, MDF, OSB) – WPC/WFC production – Recycling industry – Bio-fuels industry – Pelletizing and briquetting industryVC Vibration ConveyorType1)Working width / lengthmmDrive kWDimensions2) m (L x W x H)Weight tVC 500 / 1500 2 x 0,6 1.6 x 1.1 x 0.9 0.2VC 650 / 2000 2 x 0,6 2.1 x 1.3 x 0.9 0.3VC 900 / 2000 2 x 0,6 2.1 x 1.5 x 0.9 0.4VC 1200 / 3600 2 x 2,2 3.7 x 1.9 x 1.5 1.3VC 1800 / 3600 2 x 2,2 3.7 x 2.5 x 1.6 1.51) Standard execution; optional with Conidur screen or with Conidur and oversize screen available2) Individual dimensions on customer request41S O RT I N G I N G , CO N V E Y I N GVC Vibration ConveyorSales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUP42DescriptionApplicationCustomer benefits – Panel board industry (PB, MDF, OSB) – Biomass and renewable fuels – Pellet and briquette industry – WPC/WFC industry – Recycling industry – Pulp and paper industry – Optimal maintaintenance or improvement of plant availability – Increase of production capacity and improvement of product quality, less maintenance – Confident and reliable technical operation and maintenance of the machinery by operating staff – Rapid help on-site by our experienced installation and service specialists – Rapid delivery of original spare and wear partsThe Maier service spectrum includes individual concepts of spare and wear parts supply, machine and plant inspections, reconditioning and upgrading of machinery worldwide. Our service team offers competent consulting and reliable supply of spare parts.Service, repair works, modernization of equipmentTraining and consulting of staffSpare and wear partsDIEFFENBACHER GROUP43Sales DepartmentPhone +49 521 584943-40Service and Spare PartsPhone +49 521 584943-80B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyPhone +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deReconditioning and upgradingof machinesThe upgrading of machines according to the present technological standards offer the continuous production progress, in-creased capacity, improved product quality and reduce wear and the required mainte-nance.Inspections of machines andproduction linesInspections by our service technicians on-site during regular customer visits are the best basis for preventive maintenance of your equipment, better planning of spare parts demand and improvement of plant availability.Repair works and maintenanceThe repair works and maintenance will be performed by fitters on site quickly and ef-ficiently. Rapid problem diagnosis of your equipment can also be carried out by our service technician by remote access via a modem, when available. Training of stuffTraining of operating staff on technical op-eration, maintenance, adjustment of Maier machines and explanation about their spare- and wear part demand are usually performed by our experienced installation and service specialists together with start-up and commissioning of the equipment.Wear and spare partsOriginal spare and wear part maintain the machinery value and your plant availability. Maier offers individual spare and wear part packages, express delivery service of stand-ard parts, as well as call-off orders based on your requirements.Customer consulting Regular consultations with our service staff on various technical issues provide mutually beneficial experience exchange and help the continuous optimization of your pro-duction processes.S ERV I CE U N D ER S AT Z T E I L EDIEFFENBACHER GROUP07 / 2014B. MAIER Zerkleinerungs technik GmbHDieffenbacher GroupSchweriner Strasse 133605 Bielefeld, GermanyTel.: +49 521 584943-20mzb@dieffenbacher.dewww.maier-dieffenbacher.deDIEFFENBACHER GROUP