Products Presentation- Brochure

Products Presentation PRODUCTS PRESENTATION Products Presentation Settima products Settima designs and manufactures hydraulic 3 screw pumps and helical rotors pumps. Settima screw pumps, coupled together with external or immersed motors, run quietly and with no pulsations, they are used in hydraulic applications and systems of many types. Settima Screw pumps are positive displacement rotary pump with axial flow design. There are only three moving parts. The power rotor is the only driven part that extends outside the case. The idler screws act as sealing parts and are turned hydraulically by the fluid being pumped. There is only a rolling action between the drive screw and the idler ones. The rolling action eliminates noise and vibration. Products Presentation High flow Low noise Low pulsations High pressure High and low viscosity fluids handling Market proposal Settima solutions for many requests Products Presentation Product innovations Hollow shaft pump Continuum ® pumps SMT8B short pumps Customization SETTIMA PRODUCT RANGE 3 SCREW PUMPS 2 ROTORS PUMPS Products Presentation Settima product range 3 Screw Pumps 3 SCREW SERIES SMT series Industrial application up to 80 bar FGM series Industrial application up to 40/80 bar HA TM series Industrial application up to 80 bar SMT16B series Industrial application up to 40 bar SMT16B G HD series Industrial applications up to 40 bar FOTP series Industrial application up to 70 bar SFO series Industrial application up to 20 bar SMT8B series Industrial application up to 15 bar SMAPI series Industrial API676 application up to 60 bar SM series Lift/elevators applications up to 80 bar SM EU series SMU USA (USA market) Products Presentation Settima product range Special gear pump (2 helical rotors pump) – Continuum® Series Continuum® series Industrial application up to 280 bar 2VHL Continuum® series Industrial application up to 25 bar Products Presentation SMT & SMT16B series Screw pumps for low & medium pressure no noise applications SMT and SMT16B series are 3 screw pump for industrial use up to 80 bar and 40 bar. Technology and caractheristics are similar between the two series with the only design difference for the SMT16B of shorter screws to be used in application where the space is restricted, and a maximum pressure of 40 bar. Products Presentation • Characteristics and limits – Flows: 4L/min (4 poles) ? 3.200L/min (2 poles overboosted) – Viscosity: 2 ? 10.000 cSt – Temperature: -20° ? 60/180°C – Motor speed: 3.600 rpm max – Pressure: 40 bar (SMT16B) – 80 bar (SMT) SMT & SMT16B series • Flows – Available pump groups: ? GR20, GR25, GR32, GR40, GR45, GR55, GR60, GR70, GR80, GR90*, GR110* – The nominal flows, reported into the catalogue, are related to the following spec.: ? 40 bar, oil ISO VG 68 ? NOTE: the pumps are volumetric, but if the viscosity decreases, the flows decrease (at same pressure) * only SMT16B SMT SMT16B Products Presentation SMT & SMT16B series: FGM pumps Medium / high pressure transfer pump Leakage free solution Magnetic coupling : ultimate concept for total safety and no maintenance TECHNOLOGY DETAILED APP. SIZE FLOWRATE MAX PRESSURE SMT 3 SCREW Fuel transfer oil, corrosive liquids, high temperatures oil, chemicals and food GR20 ? GR60 8?500L (@2950rpm) 40bar (if SMT16B) Products Presentation SMT & SMT16B series: SMT16B G HD pumps Screw pumps for heavy duty filtration applications TECHNOLOGY DETAILED APP. SIZE FLOWRATE MAX PRESSURE FLOW MEDIA SMT16B 3 SCREW Off-line filtration, off-line filtration cart/trolleys, filtration & oil transfer GR20 ? GR110 8?3.200L (@2950rpm) 40bar Hydraulic oils, water-oil emulsions, water-glycol emulsions, diesel oils Products Presentation SMT & SMT16B series: SMT HA TM pumps High pressure coolant, fuel oil handling and filtration applications TECHNOLOGY DETAILED APP. SIZE FLOWRATE MAX PRESSURE FLOW MEDIA SMT 3 SCREW Filtration systems, tool cooling, CNC machines, Chip conveyors GR20 ? GR80 4?1.800L (@2950rpm) 80bar Cutting oils, water-oil emulsions, water-glycol emulsions Products Presentation SMT & SMT16B series – application sectors • Gear Box Lube oil • High viscosity lube • Air emulsion • Heavy duty application Wind Energy • High viscosity lubrication and filtration • Cooling (gear boxes, transmissions, bearings, shaft) Products Presentation SMT & SMT16B series – application sectors Power generation • Tandem solution for burner boosting systems • Burners injection (power plants) • Turbine & compressors lubrication (gear boxes, transmissions, bearing, shaft) • Seal oil applications • Jacking oil systems • Filtration • Lube service • Seal oil services • Oil transfer Products Presentation SMT & SMT16B series – applications sectors Industrial • Power hydraulics ? Presses, machine tools, working machines, rolling mill, dumping equipment, elevators, carriage pitch propellers, hydraulic winches etc. Power unit, mini power packs. • Injection moulding machines ? Cooling & filtration system • High & low pressure filtration systems ? Filtration systems, high pressure coolant, tool cooling, CNC machines (grinding machines, machine centers, deep hole drilling machines etc). Chip conveyors, Off-line filtration systems, off-line filtration cart/trolleys, filtration & oil transfer. • Hydro power ? Turbines & compressor lubrication power • Paper industry ? Lubrication, filtration Products Presentation SFO series Fuel oil handling pump (marine – power generation) In the SFO pumps the fluid has a uniform axial flow, which drives to a minimum of fluid pulsation and extremely quiet operation. Designed to replace IMO ACE Series TECHNOLOGY DETAILED APP. SIZE FLOWRATE MAX PRESSURE FLOW MEDIA SMT16B 3 SCREW Engine fuel filtration and boosting, burner boosting systems burners injection GR25 GR32 GR40 12?75L (@1450rpm) 20bar (40 bar intermittent) Mineral oil, synthetic oil, oil water emulsions, fuels, marine distillate fuels, marine residual fuels. Products Presentation SFO series – applications sectors Fuel oil Handling – Marine & power generation • Engine fuel filtration and boosting (shipyards and power plants) • Circulation for filtration and cooling • Engine fuel boosting and filtration • Burner boosting systems • Burners injection • Transfer onboard • refineries Products Presentation FOTP series Fuel oil handling pump (marine – power generation) Designed also as solution for low viscosity and low sulphur content for new marine diedel fuels (MDO), according to latest ISO8217. TECHNOLOGY DETAILED APP. SIZE FLOWRATE MAX PRESSURE FLOW MEDIA SMT 3 SCREW Burner boosting systems, burners injection. GR20 GR25 8?30L (@3.000rpm) 70bar Fuels, marine distillate fuels, marine residual fuels, all fuels according to latest ISO 8217 (DMX, DMA, DMB, DMC, DMZ) Products Presentation FOTP series – application sectors Fuel oil Handling – Marine & power generation • Burner boosting systems • Burners injection (shipyards and power plants) • Feeder and circulation for fuels and lubricants in Marine enviroments • Feeder, transfer and filling tank systems MDO, MGO, Low sulphur MDO, bunker oil • Handling DMX (according to latest ISO 8217), DMA DMB, DMC, DMZ Products Presentation SMAPI series Oil & gas, power generation, Fuel oil handling pump: API676 compliant Smapi series HA designed for fuel compatibility with: SMX (ISO8217), DMA, DMB, DMC, DMZ TECHNOLOGY DETAILED APP. SIZE FLOWRATE MAX PRESSURE FLOW MEDIA SMT 3 SCREW Off-shore platform, refineries, petrochemical, turbine & compressor, seal oil applications, jacking oil systems GR20 ? GR110 4?1.800L (@2950rpm) 1.800?3.200  over-busted 60 bar (80 bar intermittent) Diesel fuel, HFO, MAZUT, bunker oi, furnace oil, engines oil, heating oil d& mineral, oil-in-water emulsions HFA, polyglycol water HFC, hydraulic oils DIN 51524 Products Presentation SMAPI series – application sectors Oil & Gas • Fuel oil pipe line • Off-shore platform • Refineries • Petrochemical industry • Off-line filters • Transfer service Marine Industry • High flow & pressure steam boiler ignition • Burner feeding • Diesel engines feeding and ignition • Fuel oil transfer (filtration, loading & unloading) • Biodiesel applications ACCORDING TO API 676 REGULATION Products Presentation SMT8B series Product range • Operating pressure: 0-15 bar • Delivery flow range: 15-80 L/min Standard hollow shaft availability Size Type LPM @1450rpm AC14 AC19 AC24 AC28 AC38 GR32 26L 13 X* X X 30L 15 35L 17 45L 22 GR40 60L 30 X X X 80L 40 GR45 80L 40 X* X X 12L 60 155L 77 Technology: SMT 3 screws *GR32 – AC14, GR45 – AC24 available on request Products Presentation SMT8B series – application sectors Wind energy • Low pressure cooling • Low pressure recirculation (pitch control) Industrial • Low pressure cooling • Off-line compact cooling systems • Powerpacks cooling • Chillers Mobile • Mobile machines cooling • Filtration • Low pressure recirculation Products Presentation Settima product range 2 Helical Rotors Pumps – Continuum® Series Continuum® series Industrial application up to 280 bar 2VHL Continuum® series Industrial application up to 25 bar Products Presentation Continuum® series Product description TECHNOLOGY DETAILED APP. SIZE CC FLOWRATE (@1450rpm) MAX PRESSURE FLOW MEDIA Continuum® helical rotors Marine power Hydraulic, Yacht building industry, Elevator, Lift, Hydraulics tyres lift, Power hydraulics, Injection moulding machines, Hydro power, Paper industry, Power units, Steering units, Forklift, Mobile compactors GR28 GR33 GR38 GR47 GR55 GR72 GR92* GR106* 4?13 10?18 16?28 28?50 50?90 94?220 6?18,6L 14,5?26,1 22,8?40,7 40,3?72,4 72,7?130,9 136?290 280bar (Please contact Settima for single pressure data for each cc) Mineral oils , Synthetic oils *GR92, GR106 available soon *Available soon Products Presentation Continuum ® pumps Helical rotor pumps for high pressure low noise applications Patents Approved in EU, US , China and Canada One of the most important request from the industrial world is to create a better working environment, which is synonymous of better efficiency, production lower cost and better life quality of workers. The reduction of function noise goes with no doubt into that direction. Hydraulic pumps, above all those for high pressure, entail noise and/or vibration level that are unacceptable for certain new applications. This is the main reason why Settima has designed a new gear pumps generation capable to eliminate acoustic emissions. Parameters influencing emissions of hydraulic noise are: • cavitation • pressure peaks arising from trapping fluid between gear teeth • ripple or flow pulsation Continuum® is capable to eliminate those parameters causing noise. Products Presentation Thinking beyond traditional process design No noise Continuum® concept Internationally patented: • the rotors profile • the screw step • the inner force balancing Main Continuum® advantages • average 15 db(A) less noise than standard external gear pump • reduced noise level for the machine operator and the surroundings • cost saving by eliminating second noise reduction measures • easy to replace thanks to compatibility with all the external gear pumps • helps meet legal noise limit requirements The silent way to replace gears pumps Products Presentation KNOCK DOWN THE NOISE: The especially studied rotor profile does not trap any fluid volume (no encapsulation chambers). The helical course (there is just a single point of contact between rotors) of the Continuum rotor profile makes a gentle transmission of movement and minimization of the any pulsation. Internal hydrostatic mechanisms are put in place in order to avoid trade-off with efficiency. The innovation behind Products Presentation 5055606570751000 1500 2000[ r p m ][dBA]150 bar Continuum 150 bar Ext Gear 2150 bar Ext Gear 1Sustainable power Products Presentation Pulsation is harmful • In Hose and Pipe design is paramount pressure pulsation; in fact pressure pulsation affects the hydraulic system lifetime; • Noise not only is generated by the pumps but in most cases the systems generated noise by amplifying the ripple. Consequent pressure drops are a noticeable energy consumption and reducing overall efficiency. Environment: 100bar - 40 cSt - 1.500 rpm-0,4-0,3-0,2-0,100,10,20,30,40 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5Time (msec)Relative pressure pulsation (bar)Best External Gear Best Internal Gear ContinuumProducts Presentation Continuum® Main characteristics • Reduced energy requirement • Lower noise levels • High speed of operations: up to 6500rpm (only some models at special applications) • Continuously variable flow rate: 0% to 100% • Unidirectional pump to bi-directional pump/motor • Intermittent operation at high pressure and low speed with no net flow is possible • Driven by servo-motors and/or a variety of asynchronous motors • Pressure up to 280 bar • Can operate for some short time as reversible pump • Fast reverse rpm is allowed: CCW max < 400 rpm • Response time < 100ms due to very small internal mechanical inertia The innovation behind Products Presentation Continuum® volumetric efficiency The volumetric efficiency of Continuum® pumps is depending on both pressure and speed. Continuum® pumps achieve high volumetric efficiencies. The innovation behind Volumetrical Efficency (%) Volumetrical Efficency (%) Products Presentation Example of press machinery load cycle for a Continuum® pump with variable speed drive Maximum time for pressure holding duty (Q=0 l/min) is depending on pressure, duty cycle and pump type. The innovation behind Products Presentation The innovation behind Minimum speeds as a function of pressure Products Presentation Continuum® series – application sectors Marine • Marine power hydraulics • Rudder actuators (tandem systems) • Propeller pitch control • Propeller drive (power transmissions from engine) • Minipowerpacks (Dock operation, door control) • Diesel pump • Yacht building industry (Lifting systems: fly bridge cranes, tenderlift, elevators, walkways, transformers, automatic swimming ladders, side boarding ladders, pitch controls and operations) Building industry • Elevator • Lift • Scissor lift • Hydraulic tyres lift Products Presentation Continuum® series – application sectors Industrial • Power hydraulics • Injection moulding machines: servo drive systems, power • Filtration-cooling • Hydro power • Energy, Steel, Paper industry • Dosing/metering • Presses, leather cutting syst. Mobile • Power Units • Forklift • Mobile compactors • Steering units • Parking systems • Truck, Tractors Products Presentation 2VHL Continuum® series Product description TECHNOLOGY DETAILED APP. SIZE CC FLOWRATE MAX PRESSURE FLOW MEDIA Continuum® helical rotors Turbine & compressors (gear boxes, transmissions, bearings, shaft) Filtration Cooling Recirculation GR47 GR55 28?63 75?160 40?90 L/min (@1450rpm) 100?230 L/min (@1750RPM) 25 bar (peak 40 bar) Hydraulic fluids (mineral & synthetic), thermal oils, emulsions, polyglycol oil, heavy oil, other fluids upon request Products Presentation 2VHL Continuum® series – application sectors Power generation • Oil filtration and cooling for turbine & compressors • Turbine and compressors lubrication • Filtration and cooling (gear boxes, transmissions, bearings, shafts) Marine • Oil filtration • Cooling • Recirculation • Transfer Wind energy • Lubrication • Filtration • Cooling (gear boxes, transmissions, bearings, shafts) Industrial • Filtration & cooling Products Presentation Pump type FlowNoisePressure / Flow pulsationPressureEfficencyEnergy savingDirty particles insensitivenessScrew 1 1 1 3 4 4 1Continuum 2 1 1 4 2 1 2External gear 4 5 5 4 2 3 3Internal gear 4 3 4 5 1 2 4Vane 2 3 4 3 3 4 5Piston 3 4 5 1 1 4 5Vane - variable displacement 2 3 4 3 3 2 5Piston - variable displacement 3 4 5 1 1 1 5Pump technology comparison Information reported below is as basic scheme – for more information ask Settima Products Presentation Application summary Information reported below is as basic scheme for more information ask Settima Basic SM SMTSMTSMTSMTSMTSMT8BSMT16BSMT16BSMT16BSMT16B SMAPIContinuum ®Options SN G G HAK HAS1,  S2…S4G K HACooling XCooling (water & glycole) XCooling systems - compact XDiesel boilers injection XDiesel oil high pressure XElevators XFiltration systems X XFiltration systems - offline/portableLube services XLube services - Bearing X X XLube services - Bearing jacking, high pressure XLube services - gear boxes / air emulsions X Lube services - power generation/oil & gas industry X XLube services - Turbines X XLube services (wide viscosity range) XMarine control - propeller drive, picth control, actuators XMobile hydraulics - forklift XMobile hydraulics - steering systems XOil transfer / Fluid transfer XParking systems X XPower Hydraulics X X XPower packs X XPower packs - minipower packs XPresses / Compactors X XTool machines - Coolant fluid transfer XTool machines - Coolant systems XTool machines - Coolant systems - high pressure XTool machines - rotary joint jacking XTool machines - tool handling / axis control & movements XProducts Presentation Product certification • ISO 9001 – DNV – All the products of Settima are manufactured according to this standard • Additional certification (free of charge under request) – ATEX: area CE eX II 2 GD ck T3 – Material certification: EN10204 3.1b • Marine certifications – ABS, BV, DNV, LLOYD, RINA, CCS, RS, GL, KR, NK Products Presentation SETTIMA® Piacenza – Italy Tel.: +39 0523 557623 Fax.: +39 0523 557256 www.settima.it info@settima.it Marketing: agostino.martini@settima.it Rob MatherDistributed in the UK & Ireland by Applied Pumps LtdUnit 11 Cobnar Wood CloseChesterfield Trading EstateChesterfieldDerbyshireUnited KingdomS41 9RQTelephone: +44 (0)1246 260102 Fax: +44 (0)1246 260103Email: info@appliedpumps.co.ukWeb: www.appliedpumps.co.uk Company Registration No. 3968513 VAT Registration No. 727 118 931