ProSort II Eddy Current Separators Brochure

Airless Metal Recovery SystemEriez ProSort II™ systems improve metal separation while operating at a fraction of the cost of air power metal sorters. Ideal for the scrap metals market, the new ProSort II™ airless metal recovery system uses high resolution metal sensors aligned with a new inverted paddle mechanism to improve recovery of valuable metals from waste material.Featuresl NO AIR compressor plant requiredl Low operating and maintenance costl Reduced dust generationl Several metal recovery modes including stainless steell Modular design in units up to 3250mm widel Sensor activated paddles deflect detected metalsl Excellent cold weather operationMMPB921UKProSort II™ improvementsl Double the sensors on 25mm centresl New high resolution sensorsl Inverted paddles improve separationl Better recovery of heavy and light wasteIINewEasy Access to Modular ComponentsThe ProSort II™ airless metal recovery system features a simple elegant, easy to operate design. The system’s modular construction allows easy access to replaceable sensors and paddle drive units called “six packs.” Each unit of six paddles and six sensors operate from independent power supplies for simple troubleshooting and diagnostics. Six packs are set in a series to create up to 3250mm recovery system. ProSort II™ components include:l Six pack paddle modulesl Easy glide replaceable sensor modulesl Multi-position adjustable head for accurate deflectionl Control screen for simple adjustments.Above: ProSort improves detectability with double the number of sensorsRight: Cleaner metals... better recoveryBelow: Improved sensors detect even individual wiresBetter recovery of large ferrous metallicsPowerful inverted paddles deflect heavy (5kg) metal objects into sorting stationsLow Cost of OperationBy replacing expensive air compressor plants, valves and airlines with energy efficient electro-magnetic drives, the ProSort II™ airless metal recovery system requires less than 25% of the electricity needed to operate an air powered sorter. The chart left shows the average annual electricity requirement for a 125HP compressor. Not only is the ProSort II™ system less expensive to operate and maintain, it’s actually less expensive to buy as wellConvenient single rail access to paddle modules Sensor activated paddlesEasy glide metal sensor modulesNew upgraded softwareInverted paddle arrangementAverage Yearly Electrical Cost to operate a 125HP Air Compressor PlantBased on 2000 hours per year7p per kWh = £9,350 per year10p per kWh = £13,350 per year15p per kWh = £20,025 per year20p per kWh = £26,700 per year30p per kWh = £40,050 per yearBy comparison ERIEZ power costs are only 25%Air versus AirlessEriez Magnetics Europe LimitedEuropean Manufacturing, Design and Test Laboratory HeadquartersBedwas House Industrial Estate Greenway, Bedwas Caerphilly, CF83 8YG, UKT: +44 (0)29 2086 8501F: +44 (0)29 2085 1314E: eriez@eriezeurope.co.ukwww.eriez.comMANUFACTURING AFFILIATES IN: AUSTRALIA BRAZIL CHINA INDIA JAPAN MEXICO SOUTH AFRICA SPAIN USABath Design Centre 0710Air sorters are expensive to buy, operate and maintain. Eriez’ Airless sorters improve separation and require NO air That means:l NO expensive compressorsl NO valves stuck openl NO nozzles blocked or cloggedl NO dryersl NO filtersl NO drain valvesl NO more downtime ProSort II™ Air Driven Airless Metal Metal Recovery SortersFinds and sorts a variety of metals 4 4Recovery modes include 4 4 Stainless Steel Modular “Six Pack” design 4 Air compressor operation 4Mechanical projection of 4 metal scrap Twin band inline 4 4 secondary separation Dust reduction 4Power consumption 4 times higher6-way adjustable paddle array 4Advantage ERIEZ™