R + B Filter Elements for Clean Air - Brochure

R + B Filter Elements for Clean Air 2 3 We have been producing pleated filter elements for dust filtration since 1982. Our original focus was on filter cartridges. In 1991, we brought the first pleated filter panel onto the market. Today, the filter panel is a standard alternative to the filter cartridge and the filter bag. InnovatIve thInkIng and actIng The dust removal technology continu- ously meets new challenges that arise from ever changing industrial work processes and stricter environmental and occupational safety legislations. That is why our technicians and engi- neers not only develop individual filter elements but also create complete so- lutions for our customers. The applica- tions of the filter elements are analysed and recommendations are presented in order to guarantee optimum function of the dust collectors and to satisfy legal guidelines. The owners of R + B Filter From left: Sabine Rapp, Company founder Peter Rapp, Jochen Rapp Company headquarters with production in Langenbeutingen near Heilbronn Solutions are developed together with the customer Innovations for clean air Performance by technIcal comPetence With our wide range of pleated filter elements for air and dust filtration of excellent quality we contribute to dust removal in industrial work processes and to protecting the health of emplo- yees at their workplaces. We provide valuable information to improve the function of dust collection systems. Experienced technicians and engineers analyse the operating conditions of the filter elements at site. They deve- lop solutions in co-operation with our customers based on the technical con- ditions. Depending on the respective requirements standard filter elements or customer engineered filter elements are used. Our recommendations are based on commitment to high quality combined with cost efficiency. We contribute to smoothly running production processes and to protecting people‘s health as well as the environ- ment. the widest range of pleated filter elements for dust filtration on the market worldwide 4 5 oPtImum functIon even under extreme condItIons The range of products of R + B Filter comprises pleated filter cartridges, filter panels and filter cassettes for the air and dust filtration technology, as well as accessories for assembling and cleaning of the filter elements like filter holders, venturi nozzles, solenoid valves and valve controls. The type of the filter element as well as the filter medium is individually adapted to the respective case of application. All filter elements can be produced with certified materials that can be utilised in food processing as well as in the chemical and pharmaceutical indus- tries. Long Filter Cartridges Filter Cartridges for Hot Gas Filtration Standard Filter Cartridges Filter Panels Filter Cassettes Standard elements can be operated up to 80 °C. For higher temperatures we provide filter cartridges up to 450 °C. Depending on the respective case, dust is differentiated in regard to particle size, chemical properties, concen- tration in the volume flow or process temperature. Other aspects that are decisive for the type of filter element used, are spatial restrictions on loca- tion, the amount of air to be filtered or the required separation efficiency. With our substantiated technical know- ledge we develop and produce just the right dust filter element that is most suitable for our customer‘s operating conditions. 6 7 Long Filter Cartridges can be installed instead of filter bags. They enable smaller sized dust collec- tors. Their installation is possible from the raw gas side or the clean side, in parts without the need for tools. applications: Cement industry, Production of pigments, Rock grinding, Foundries. Filter Cartridges for Hot Gas Filtration are constructed for the special condi- tions with temperatures above 140 °C. They can be utilised up to a maximum temperature of 450 °C. Filter cartridges with stainless steel weave have an extremely long service life. applications: Combustion plants, Food production, Pharmaceutical and Chemical industries. Standard Filter Cartridges are available with diameters ranging from 115 mm to 330 mm with all standard assem- bly systems. They can be used for tempera- tures up to 80 °C. Technically skilled contact persons are providing technical assistance at the selection of the filter element. applications: Pneumatic conveyors, Blasting systems, Welding fume extraction, Silo ventilation. Filter Panels have a sturdy design which results in very high mechanical strength. The rhombic shape of the filter medium enables them to be charged with high dust concentrations. applications: General dust removal, Laser and Plasma cutting, Chemical industry, Powder coating. Filter Cassettes can be installed vertically or horizon- tally. Because of their low installation height they are used in compact dust collection systems or as secondary filters. The maximum operating tempe- rature of standard cassettes is 80 °C. applications: HEPA filters, Ventilation filters, Separation of oil and emulsion mist. Filter elements for Oil and Emulsion mist have a special filter media with a very high intake capacity. They achieve an exceptionally high degree of separation. applications: Separation of oil mist, Emulsion mist and Aerosols. Individuality by diversity, r + b filter elements: reliable in Quality and function 8 9 Quality and transparency from r & d to completion InnovatIve and flexIble Technological innovations and stricter legislation constantly make new de- mands on dust filtration. We respond to these developments. Our technicians and engineers perform fundamental research in co-operation with external institutes. Furthermore, they test new materials or filter elements for our customers. Combining the integration of external knowledge, on-site analysis for custo- mers and decades of application-related experience we also develop solutions for new requirements. Whether single individual solutions or specific customized products, flexible and efficient manufacturing processes make it possible to supply new deve- lopments within the shortest timeframe. dust fIlter elements from r + b fIlter: made In germany The raw materials used by us are sub- ject to strict incoming goods controls according to defined measurement cri- teria. Each production step is specified precisely and is comprehensive. Trained employees with many years of experience contribute with their expertise. Transparency and precision guarantee reliability and the consistent excellent quality of our products. The pre-requisites for short delivery times and punctuality are modern production technologies and the ability to adjust manufacturing processes flexibly to the production of diverse product variations. Precise moulding of end caps The ambition of R & D is to provide the customer with the best possible solution Research & Development: Material analysis Wide range of filter media for hig hly diversified operating conditions Precise welding of metal parts Machines and systems for flexible and efficient production Production with state-of-the-art technology Final check before being sent to the customer The Directors of R + B Filter in India: From left: Malay Pandya Chirayu Oza R + B Filter Manufacturing Ent. Pvt. Ltd. in Vadodara 10 exPertIse for oPtImum aIr and dust fIltratIon Filter elements made by R + B Filter are part of production processes worldwide. They have a key function in the overall system of dust removal installations. They often have to meet the highest demands under extreme conditions. Our customers expect process stability and long service life from their dust filter elements. The prerequisite for this is high class workmanship and the selection of the technically most appropriate filter element. Technicians and engineers assist our customers in selecting the right filter elements or provide solutions when dust collectors do not work as expected. For customized solutions we guarantee the corresponding exclusivity. r + b filter in India our Principle: focused on customers worldwide local on the dynamIc markets In asIa The requirements for being competitive are, among others, the ability of fast deliveries and short bonds with the customer. This is why R + B Filter Manufacturing Ent. Pvt. Ltd. has been present in Vadodara - north of Mumbai – since 2009 as an Indian company with its own factory. In Vadodara dust filter elements for the Asian market are produced. R + B Filter Manufacturing is certified as per ISO 9001. After the opening of the Indian company, R + B Filter Ltd. has develo- ped into the leading manufacturer of dust filtration elements in India. WorldWIde Presence for comPetent dust fIltratIon Our international sales offices are at your side with expert contact persons for all questions regarding dust removal technology - not just in Germany, but worldwide. The local representatives of R + B Filter ensure punctual supplies and technical service - quickly and at any time. Understanding the customer and providing expert consultation Dust filtration elements made by R + B Filter are available worldwide via an international distribution network 11 Production according to ISO 9001 R + B Filter GmbH Bössingerstrasse 34 74243 Langenbrettach-Langenbeutingen Germany Telephone: +49 (0) 79 46 91 27-0 Fax: +49 (0) 79 46 91 27-39 E-Mail: info@rb-filter.de www.rb-filter.com The entire Range of the Dust Filtration Technology