Reliable Dust Collectors and CNC Machine Mist Collection- Brochure

??????????? ???? ? ??????????????? ?? ?? ?????????? ? ???? ???????? ?? ???????????????? ????? ?? ?? ??????????Call us today, or visit:www.microaironline.comfor a FREE EVALUATION AND PRICE QUOTE.Litho in U.S.A. ©2007 Metal-Fab, Inc. Form No. L1485-2/07P.O. Box 1138 • Wichita, KS 67201316.946.5875 • FAX 316.219.2995e-mail: info@microaironline.com • www.microaironline.comAPPLICATIONS WELDING smoke and fumes MACHINING mist and smoke METALWORKING dust PROCESS dust and powder COMMERCIAL applicationsSOURCE CAPTUREHoods, arms, booths, enclosures, portable units and direct-mounted units.AMBIENT COLLECTIONFloor, ceiling and wall-mounted units.Toll-Free1-866-566-4276MICRO AIR®DISTRIBUTED BY:Clean. Easy. RED.Clean. Easy. RED.Mist CollectorsSource Capture Clean Air BoothsDust CollectorsAmbient Air Cleaners• Reduces energy consumption by using only the brake horsepower needed to maintain the set CFM. Built-in variable frequency drive automatically slows or speeds the motor RPM based on CFM needed at the running static pressure.• Reduces peak energy consumption costs by utilizing a soft-start or slow ramp up of motor speed, eliminatingsudden surges of power usage.• Increases expected filter life by automatically adjusting filter cleaning based on system needs.• Can dramatically reduce compressed air usage.• Allows for quieter operation through utilization of lower fan speeds.• Built-in pulse on demand feature and static pressure monitoring system eliminates the need for a Magnahelicor Photohelic gauge.• Eliminates the need for external dampers or slide gates in ductwork. Simply touch the arrow on the touchscreen to adjust CFM.• Built-In diagnostics feature tracks pertinent data such as CFM, Static Pressure, amp draw, RPM pulse settings, hours of operation.• Capability to change usage. Size system for 20 Hoods in the future, use only 10 today.• Application specific (plasma, laser, wood-working, grinding, etc.) set-up feature reduces installation time. Intelli-TouchTMEnergy SavingsControl PanelInvestment payback in as little as 6 months depending on energy costs and application usage. Visit ourwebsite, www.microair.com, and use the savings calculator to see how fast of a payback you can expect.Dust Collector OptionsRear mountedTop mountedCustom orientations208/230 volt, Three phase460 volt, Three phase575 volt, Three phase80% Cellulose / 20% Spunbond Polyester fire retardant blend-for most applications including metalworking, pharmaceutical, smoke and general industrial100% Spunbond Polyester - for f ibrous and agglomerative dustsuch as wood, composites, etc100% Hydro-Olieophobic Treated Spunbond Polyester -for oi ly par ticulate or high humidity applicationsPTFE membrane cartridges - for some food/chemical applicationsAluminized cartridges95% DOP HEPA afterfilter99.97% DOP HEPA afterfilterAbsolute - for regulated dustOther specialized application filtersStandard hopperDust traySilencerMotor shroud kitLong leg kit (For use with hopper or silencer)Short leg kit (Low profile, with dust tray)Explosion vent kit - Left (Incl. Locking barrel lid kit)Explosion vent kit - Right (Incl. Locking barrel lid kit)Explosion rated motorExplosion rated blowerMagnahelic gaugePhotohelic gaugeVarious filter monitoring devicesBarrel lid kitInlet plenumSpark arrestors - for hazardous applicationsFansVoltageFiltrationCollectionExhaustLegsExplosion ControlOthersSafety filter Disconnects Inverters Regulators Silencers Drums Source capture armsP.O. Box 1138 • Wichita, KS 67201 • 316-946-5875 • FAX 316-219-2995 • Toll-Free: 1-866-566-4276 e-mail: info@microaironline.com • www.microaironline.comPowerful. Efficient. RED.Unmatched Cleaning EfficiencyMicro Air dust collectors are engineered for power fulfiltration at lower total costs. The exclusive Roto-Pulse™car tridge cleaning system cleans more filter area,lengthens filter life, reduces maintenance costs,and uses less compressed air than typical backflushsystems.Lower Energy NeedsMicro Air dust collectors help you conser ve costlyresources. The Roto-Pulse system requires lesscompressed air, and each unit incorporates an energy-ef ficient EPACT motor. The amp load is smaller, andvoltage requirements are less restrictive.Small FootprintOur compact designallows you to locatedust collectors invir tually any area.Ear-Friendly OperationWalk by a Micro Air dust collector, you won’t hear thetelltale “BANG” of a competitor’s car tridge cleaningsystem. Roto-Pulse is much quieter, by up to 15 dba,depending on the type of pulse system used.Look to Micro Air® Dust Collectors forclean air and cost-effective operation.Low-Profile OptionACCESSORIESDust Collector OptionsRear mountedTop mountedCustom orientations208/230 volt, Three phase460 volt, Three phase575 volt, Three phase80% Cellulose / 20% Spunbond Polyester fire retardant blend-for most applications including metalworking, pharmaceutical, smoke and general industrial100% Spunbond Polyester - for f ibrous and agglomerative dustsuch as wood, composites, etc100% Hydro-Olieophobic Treated Spunbond Polyester -for oi ly par ticulate or high humidity applicationsPTFE membrane cartridges - for some food/chemical applicationsAluminized cartridges95% DOP HEPA afterfilter99.97% DOP HEPA afterfilterAbsolute - for regulated dustOther specialized application filtersStandard hopperDust traySilencerMotor shroud kitLong leg kit (For use with hopper or silencer)Short leg kit (Low profile, with dust tray)Explosion vent kit - Left (Incl. Locking barrel lid kit)Explosion vent kit - Right (Incl. Locking barrel lid kit)Explosion rated motorExplosion rated blowerMagnahelic gaugePhotohelic gaugeVarious filter monitoring devicesBarrel lid kitInlet plenumSpark arrestors - for hazardous applicationsFansVoltageFiltrationCollectionExhaustLegsExplosion ControlOthersSafety filter Disconnects Inverters Regulators Silencers Drums Source capture armsP.O. Box 1138 • Wichita, KS 67201 • 316-946-5875 • FAX 316-219-2995 • Toll-Free: 1-866-566-4276 e-mail: info@microaironline.com • www.microaironline.comPowerful. Efficient. RED.Unmatched Cleaning EfficiencyMicro Air dust collectors are engineered for power fulfiltration at lower total costs. The exclusive Roto-Pulse™car tridge cleaning system cleans more filter area,lengthens filter life, reduces maintenance costs,and uses less compressed air than typical backflushsystems.Lower Energy NeedsMicro Air dust collectors help you conser ve costlyresources. The Roto-Pulse system requires lesscompressed air, and each unit incorporates an energy-ef ficient EPACT motor. The amp load is smaller, andvoltage requirements are less restrictive.Small FootprintOur compact designallows you to locatedust collectors invir tually any area.Ear-Friendly OperationWalk by a Micro Air dust collector, you won’t hear thetelltale “BANG” of a competitor’s car tridge cleaningsystem. Roto-Pulse is much quieter, by up to 15 dba,depending on the type of pulse system used.Look to Micro Air® Dust Collectors forclean air and cost-effective operation.Low-Profile OptionACCESSORIESExterior Placement CapableNeed to save precious interior floorspace? Our units are as comfor tableoutside as they are inside.Easy MaintenanceAll critical hook-ups, air, and electricityare outside the cabinet for easy access.Motors and valves are externallymounted. Cartridges are easily removedfrom the front.Balanced SystemDust collector components are specifiedfor proper cfm and air-to-cloth ratiosacross a wide range of static pressurerequirements. Standard blowers, motorsand motor starters are factory installed.Each unit is pre-wired.Rugged ConstructionOur units are engineered for years ofoperation and countless cubic feet ofdust-laden air, regardless of yourapplication. Micro Air dust collectorsincorporate heavy duty 12-gaugesteel, industrial grade enamel paint(inside and outside), leak-free seals,and years of proven industrial usein the field.Standard and CustomConfigurationsEver y Micro Air dust collector isdesigned to function both stand-aloneand as par t of a system. Modular, bolt-together design of fers you customconfigurations for any application.Filters available ina variety of medias,equipped standard with afire retardant coating.(See page 7)Dust Collector SpecificationsMODEL RP1 RP2 RP4 RP6 RP8 RP6-2 RP6-3 RP8-2 RP8-3No. of Filters 1 2 4 6 8 12 18 16 2480/20 Filter Area* sq ft 174 348 1,164/1,000 1,746/1,500 2,328/2,000 3,492/3,000 5,238/4,500 4,656/4,000 6,984/6,000SpunbondFilter Area** sq ft100 200 600 900 1,200 1,800 2,700 2,400 3,600Compressed AirRequirements 1.1 scfm 2.7 scfm 2.7 scfm 2.7 scfm 2.7 scfm 4.1 scfm 4.1 scfm 4.1 scfm 4.1 scfmNo. of Valves 1 1 2 3 4 6 9 8 12Height (in) 69 69.5 128.5/80 149.5/101 170.5/122 153.5/104 153.5 174.5 174.5Width (in) 19.5 21 42 42 42 84 126 84 126Depth (in) 19.5 48 63 63 63 48 48 48 48Unit Weight (lb) 200 535 1,315 1,460 1,850 2,318 3,477 3,098 4,647Exclusive Roto-Pulse™extends filter life.Car tridge replacement isquick and easy.Optional explosion ventsand motors are available.Modular, bolt together designfor custom configuration.* 8 0 % C e l l u l o s e / 2 0 % S p u n b o n d P o l y e s t e r B l e n d , F i r e R e t a r d a n t C a r t r i d g e F i l t e r* * 1 0 0 % S p u n b o n d P o l y e s t e r C a r t r i d g e F i l t e r ( W i t h O r W i t h o u t H y d r o - Ol i e o p h o b i c C o a t i n g )12 and 14 gauge steelIndustrial grade crimson red, textured baked enamel, inside & outsideRequires 90 PSI for incremental rotosRated to 100 mphAll package collectors come complete with factory installed motor starter and overloadprotection, step-down transformer, 20 mm pushbutton start/stop switches, solid state timerboard with fuse protectionRated to +/- 20 inches w.c.99.999% > .8 microns, 99.995% .3 to .8 microns, rated by ASHRAE 52.2 using atomite test dustCollection hopper is standard equipmentConstructionPaintCompressed AirWind LoadControl Panel/ElectricalHousing PressureFiltration EfficiencyHopperSTANDARD FEATURESP.O. Box 1138 • Wichita, KS 67201 • 316-946-5875 • FAX 316-219-2995 • Toll-Free: 1-866-566-4276 e-mail: info@microaironline.com • www.microaironline.comMetalworking Composites Woodworking Pharmaceutical Chemical Food Processing Pulp & Paper Countless Industry ApplicationsAPPLICATIONSExterior Placement CapableNeed to save precious interior floorspace? Our units are as comfor tableoutside as they are inside.Easy MaintenanceAll critical hook-ups, air, and electricityare outside the cabinet for easy access.Motors and valves are externallymounted. Cartridges are easily removedfrom the front.Balanced SystemDust collector components are specifiedfor proper cfm and air-to-cloth ratiosacross a wide range of static pressurerequirements. Standard blowers, motorsand motor starters are factory installed.Each unit is pre-wired.Rugged ConstructionOur units are engineered for years ofoperation and countless cubic feet ofdust-laden air, regardless of yourapplication. Micro Air dust collectorsincorporate heavy duty 12-gaugesteel, industrial grade enamel paint(inside and outside), leak-free seals,and years of proven industrial usein the field.Standard and CustomConfigurationsEver y Micro Air dust collector isdesigned to function both stand-aloneand as par t of a system. Modular, bolt-together design of fers you customconfigurations for any application.Filters available ina variety of medias,equipped standard with afire retardant coating.(See page 7)Dust Collector SpecificationsMODEL RP1 RP2 RP4 RP6 RP8 RP6-2 RP6-3 RP8-2 RP8-3No. of Filters 1 2 4 6 8 12 18 16 2480/20 Filter Area* sq ft 174 348 1,164/1,000 1,746/1,500 2,328/2,000 3,492/3,000 5,238/4,500 4,656/4,000 6,984/6,000SpunbondFilter Area** sq ft100 200 600 900 1,200 1,800 2,700 2,400 3,600Compressed AirRequirements 1.1 scfm 2.7 scfm 2.7 scfm 2.7 scfm 2.7 scfm 4.1 scfm 4.1 scfm 4.1 scfm 4.1 scfmNo. of Valves 1 1 2 3 4 6 9 8 12Height (in) 69 69.5 128.5/80 149.5/101 170.5/122 153.5/104 153.5 174.5 174.5Width (in) 19.5 21 42 42 42 84 126 84 126Depth (in) 19.5 48 63 63 63 48 48 48 48Unit Weight (lb) 200 535 1,315 1,460 1,850 2,318 3,477 3,098 4,647Exclusive Roto-Pulse™extends filter life.Car tridge replacement isquick and easy.Optional explosion ventsand motors are available.Modular, bolt together designfor custom configuration.* 8 0 % C e l l u l o s e / 2 0 % S p u n b o n d P o l y e s t e r B l e n d , F i r e R e t a r d a n t C a r t r i d g e F i l t e r* * 1 0 0 % S p u n b o n d P o l y e s t e r C a r t r i d g e F i l t e r ( W i t h O r W i t h o u t H y d r o - Ol i e o p h o b i c C o a t i n g )12 and 14 gauge steelIndustrial grade crimson red, textured baked enamel, inside & outsideRequires 90 PSI for incremental rotosRated to 100 mphAll package collectors come complete with factory installed motor starter and overloadprotection, step-down transformer, 20 mm pushbutton start/stop switches, solid state timerboard with fuse protectionRated to +/- 20 inches w.c.99.999% > .8 microns, 99.995% .3 to .8 microns, rated by ASHRAE 52.2 using atomite test dustCollection hopper is standard equipmentConstructionPaintCompressed AirWind LoadControl Panel/ElectricalHousing PressureFiltration EfficiencyHopperSTANDARD FEATURESP.O. Box 1138 • Wichita, KS 67201 • 316-946-5875 • FAX 316-219-2995 • Toll-Free: 1-866-566-4276 e-mail: info@microaironline.com • www.microaironline.comMetalworking Composites Woodworking Pharmaceutical Chemical Food Processing Pulp & Paper Countless Industry ApplicationsAPPLICATIONSAir enters cleaningpipe and is pulsedinto car tridge out oftwo holes, one foreach filter. The airhits only the backcorners of thecartridge resulting ininef ficient cleaning.Air is pulsed into a speciallydesigned stainless steelrotating tube with pre-drilledholes. The tube incrementallyrotates a number of degrees,distributing the pulse of airacross the length of the insidesur face of the car tridge,dislodging clogged dir t fromthe outside of the car tridge.The number of increments perrevolution can be adjusted, aswell as the time betweenpulses, for maximum flexibility.Roto-Pulse™ Cleans Filters BetterDust-laden air is drawn in at the top inlet,then flows downward through thecartridges. Clean air is exhausted at thebottom of the unit.(Note: On bolt-together models that mayuse a top mounted fan, the clean air isexhausted at the top of the unit.)The Micro Air Roto-Pulse car tridge cleaning system uniformly cleans30% to 40% more filter sur face than conventional reverse pulse (backflush) systems,all while running quieter and using less compressed air. It extends the life of your filters,your compressor and reduces your risk of violating OSHA sound level standards. Our 5 year limitedwarranty on Roto-Pulse assures confidence in system design.Dust Collector Operation (Typical)Micro Air Roto-Pulse™ Cartridge Cleaning System Typical Air Cleaner Backflush SystemRP8-3 and RP8 collect silica/carbon impregnatedinsulation dust.RP8-2 with spark arrestors collects laser smoke. RP8-2 Collects Smoke/Fumes from Robotic Weld Cell Trailer mounted RP4 collects cement dustRoto-PulseFilterCartridgesContaminatedAir InletClean AirPlenumClean AirOutAir enters cleaningpipe and is pulsedinto car tridge out oftwo holes, one foreach filter. The airhits only the backcorners of thecartridge resulting ininef ficient cleaning.Air is pulsed into a speciallydesigned stainless steelrotating tube with pre-drilledholes. The tube incrementallyrotates a number of degrees,distributing the pulse of airacross the length of the insidesur face of the car tridge,dislodging clogged dir t fromthe outside of the car tridge.The number of increments perrevolution can be adjusted, aswell as the time betweenpulses, for maximum flexibility.Roto-Pulse™ Cleans Filters BetterDust-laden air is drawn in at the top inlet,then flows downward through thecartridges. Clean air is exhausted at thebottom of the unit.(Note: On bolt-together models that mayuse a top mounted fan, the clean air isexhausted at the top of the unit.)The Micro Air Roto-Pulse car tridge cleaning system uniformly cleans30% to 40% more filter sur face than conventional reverse pulse (backflush) systems,all while running quieter and using less compressed air. It extends the life of your filters,your compressor and reduces your risk of violating OSHA sound level standards. Our 5 year limitedwarranty on Roto-Pulse assures confidence in system design.Dust Collector Operation (Typical)Micro Air Roto-Pulse™ Cartridge Cleaning System Typical Air Cleaner Backflush SystemRP8-3 and RP8 collect silica/carbon impregnatedinsulation dust.RP8-2 with spark arrestors collects laser smoke. RP8-2 Collects Smoke/Fumes from Robotic Weld Cell Trailer mounted RP4 collects cement dustRoto-PulseFilterCartridgesContaminatedAir InletClean AirPlenumClean AirOut??????????? ???? ? ??????????????? ?? ?? ?????????? ? ???? ???????? ?? ???????????????? ????? ?? ?? ??????????Call us today, or visit:www.microaironline.comfor a FREE EVALUATION AND PRICE QUOTE.Litho in U.S.A. ©2007 Metal-Fab, Inc. Form No. L1485-2/07P.O. Box 1138 • Wichita, KS 67201316.946.5875 • FAX 316.219.2995e-mail: info@microaironline.com • www.microaironline.comAPPLICATIONS WELDING smoke and fumes MACHINING mist and smoke METALWORKING dust PROCESS dust and powder COMMERCIAL applicationsSOURCE CAPTUREHoods, arms, booths, enclosures, portable units and direct-mounted units.AMBIENT COLLECTIONFloor, ceiling and wall-mounted units.Toll-Free1-866-566-4276MICRO AIR®DISTRIBUTED BY:Clean. Easy. RED.Clean. Easy. RED.Mist CollectorsSource Capture Clean Air BoothsDust CollectorsAmbient Air Cleaners• Reduces energy consumption by using only the brake horsepower needed to maintain the set CFM. Built-in variable frequency drive automatically slows or speeds the motor RPM based on CFM needed at the running static pressure.• Reduces peak energy consumption costs by utilizing a soft-start or slow ramp up of motor speed, eliminatingsudden surges of power usage.• Increases expected filter life by automatically adjusting filter cleaning based on system needs.• Can dramatically reduce compressed air usage.• Allows for quieter operation through utilization of lower fan speeds.• Built-in pulse on demand feature and static pressure monitoring system eliminates the need for a Magnahelicor Photohelic gauge.• Eliminates the need for external dampers or slide gates in ductwork. Simply touch the arrow on the touchscreen to adjust CFM.• Built-In diagnostics feature tracks pertinent data such as CFM, Static Pressure, amp draw, RPM pulse settings, hours of operation.• Capability to change usage. Size system for 20 Hoods in the future, use only 10 today.• Application specific (plasma, laser, wood-working, grinding, etc.) set-up feature reduces installation time. Intelli-TouchTMEnergy SavingsControl PanelInvestment payback in as little as 6 months depending on energy costs and application usage. Visit ourwebsite, www.microair.com, and use the savings calculator to see how fast of a payback you can expect.