Romold Electric & Telecommunications Brochure

SUPPLY-/DISCHARGESYSTEMS | PLANT ENGINEERINGFILTER | ELECTRIC & TELECOMMUNICATIONSECONOMICAL SOLUTIONS WITH SYSTEM.More efficient guaranteed.When it comes to chambersMoRE FRoM RoMoLDSUPPLY-/DISCHARGESYSTEMSCHAMbERS WITH AND WITHoUT CHANNELSRoUND boTToM CHAMbERSDRAINAGE CHAMbERSRoAD GULLIES WATER METER CHAMbERS PLANT ENGINEERINGPUMP CHAMbERS UNDERWATER PUMPSCoNTRoLS & SWITCHING SYSTEMSAFTER-bLoW STATIoNSFLoW-METER CHAMbERSVENTING AND EXHAUST CHAMbERS FLUSHING AND SCRAPING CHAMbERSPRESSURE PIPE END CHAMbERFILTERFILTER FoR PUMP CHAMbERSFILTER FoR WASTEWATER CHAMbERSPlease request our latest catalogs or use the download option at www.romold.de.READ-AND-CLICkThis catalog is designed according to the READ-AND-CLICK principle. on many of the catalog pa-ges you will find this symbol, if we would like to make a specific recommendation for a topic on our internet page. www.romold.deWHEN IT COMES TO CHAMBERS – GO WITH ROMOLD SOLUTIONS FOR ALL AREAS OF CHAMBER CONSTRUCTION• Plant engineering• Filter• Electro- & Telecommunications• Discharge systems• Drainage systemsInformation about other RoMoLD catalogues is provided below..CONTENTSROMOLD CABLE CHAMBERS 4TECHNOLOGY THAT SATISFIES ALL STANDARDS 6CABLE CHAMBERS OVERVIEW 8ROM-BOx 10CABLE CHAMBER kS 63/80 20CABLE CHAMBER kS 80.63 22CABLE CHAMBER FC 80.63/115 SBS 24CABLE CHAMBER kS 100.63 26CHAMBER COVERS 30ACCESSORIES 32CABLE CHAMBERS INSTRUCTIONS 33CABLE CHAMBERS4ROMOLD CABLE CHAMBERSPLANNING FoR THE FUTURE WITH PLASTICWITHOUT DOUBTThe use of plastics is the perfect alternative to tra-ditional concrete chambers due to the durability of the material and its many advantages such as absolute leak tightness, high material quality and cost effectiveness. The chambers can be equipped with class D covers.PE cable chambers are used especially for electri-cal and fiber optic cables in the area of municipal lighting, signal systems and telecommunications. They allow for quick and safe installation, a simple integration of cable conduits and, if need be, an absolutely leak-proof design.POLYETHYLENEThe environmentally friendly material fulfills all current standards and optimally complies with the wishes of processors with regard to its handling. RoMoLD uses 100% new material. Polyethyle-ne withstands chemical attacks, mechanical stress and abrasion over the long term.5LOW WEIGHTPART WEIGHT oF APPRoX. 30-40 KG QUICK INSTALLATIoN bY HAND.100% WATERTIGHTALL PARTS ARE TESTED AGAINST INTERNAL & EXTERNAL PRESSURE (0.5 bAR).LONGEVITYA LIFECYCLE oF UP To 100 YEARS IS REALISTIC.FLExIBILITYNo CRACKS AND bREAKS DUE To MoVEMENT.COMPATIBILITYDESIGNED To bE CoNNECTED To ALL CURRENT PIPE SYSTEMS.OPERATING EFFICIENCYINVESTMENT IN THE FUTURE WITH CLEAR ADVANTAGES IN PoINT bALANCE.FLExIBLE SOLUTIONS FOR ALLAlmost all pipes can be integrated. RoMoLD cable chambers offer a solution for individual require-ments as well. Special designs according to custo-mer preference are possible at all times. For latest information on this topic, visit www.romold.de, menu system, submenu techniqueLargest PE-chamber parts warehouse in the world, guaranteed short delivery times.6TECHNOLOGY THAT SATISFIES ALL STANDARDS RoMoLD QUALITY IN A NUTSHELLPIPE JOINTFor PE pipes, welded or PE pipes with inlet pipe seal (IS), PVC pipes with IS, PE fiber optic cable conduits with IS and corrugated pipes. Standard in socket design for connecting of PE or PVC pipes according to EN 50086-2-4 with RoMoLD inlet pipe seals according to EN 1277, EN 681-1 and DIN 4060.Simple connection of pipes of different diameters on site at any location. No restriction to pre-de-termined breaking points or fixed positions.ROMOLD ELASTOMER LIP SEALMaterial: SbR for flexible integration of PVC and PE pipes according to EN 50086-2-4, permissible bending +/- 5°. Tested for 0.5 bar internal and ex-ternal pressure according to DIN 4060 and EN 1277.7ANTILIFTEven in case of accumulation of groundwater, no additional constructional measures are necessary to prevent uplift. The chamber construction must be backfilled in accordance with RoMoLD assem-bly and installation instructions (see pg. 33).CONE OPENINGopening DN 625 according to EN 476 for all RoMoLD PE cable chambers.HEIGHT ADJUSTMENTPE cable chambers that can be shortened allow for precise height adjustment of the chamber con-struction accurate to a centimeter by reducing the height of the upper part of the chamber. This is implemented by using a saw that is suited for woodworking, e.g. a hand saw or a compass saw. There are marking rings arranged at a one-centi-meter interval on the outside, allowing for an ex-act horizontal cut. STEPSAccording to EN 13101. The accessible RoMoLD chambers DN 800 and DN 1000 are equipped with stainless steel in the factory. The strength durability complies with standard EN 476. The space between the first step and top edge of the chamber cover must be no more than 500 mm and the space between the other steps themselves is 250 mm.Surefootedness is increased by using a profiled surface. If necessary, the steps may also be re-moved. Doing so should prevent unauthorized ac-cessed to a sewer system with stringent safety re-quirements.SEAL INSTALLATIONUse a conventional drill and the RoMoLD CS cup saw in the necessary diameter to make the hole in a matter of seconds. Deburr the hole, install seal, insert pipe and you‘re done. For latest information on this topic, visit www.romold.de, menu system, submenu technique8OVERVIEW CABLE CHAMBERSRoMoLD SYSTEMS FoR INSTALLING PIPE NETWoRKSSand tight cable chambersROM-BOxRECTANGULAR, MoDULAR, LoAD UP To CLASS D 400 VARIoUS DIMENSIoNS p.10RoM-boxModelClear dimensionsw x l x d max 1)mmChamber Cover RoMoLDGAV SelflevelQuantity lid unitsU-profileSteelHeightadjustment5 cm max.Chamber cover -commercially available 2)Classb 125EN 124ClassD 400 (static)EN 124 ClassD 400 (dynamic)EN 124Classb 125EN 124ClassD 400EN 12430 x 30 300 x 300 x 760 X X 1 X40 x 40 405 x 405 x 760 X X 1 X40 x 90 405 x 895 x 1160 X X 2 X40 x 139 405 x 1385 x 1160 X X 3 X X57 x 42 419 x 569 x 1160 X X 1 X57 x 92 569 x 921 x 1160 X X 2 X X57 x 142 569 x 1424 x 1160 X X 3 X X77 x 73 773 x 734 x 1160 X X 2 X77 x 115 773 x 1145 x 1160 X X 3 X X77 x 156 773 x 1555 x 1160 X X 4 X X40 x 65 (ST) 450 x 700 x 1000 X X70 x 70 SL (ST) 755 x 755 x 1000 X X X70 x 140 SL (ST) 755 x 1515 x 1000 X X X X1) other depths by agreement2) e.g. made of grey cast iron/steel or grey cast iron/steel with concrete fillingAll chamber sizes are divisible at the butt joints for height adaptation and for building over existing routep.Insertion openings can be made at the factory and/or on-site by the customer according to installation instructions.9Watertight Cable ChamberskS 63/80DN 625p.20kS 80.63/44 DN 800 p.22FC 80.63/115 SBSDN 800p.24kS 100.63/53 LDDN 1000p.26kS 100.63/110 SBLDN 1000p.28910ROM-BOxRECTANGULAR, MoDULAR, MAX. CLASS D 400Plug for cable/pipe connectionsqUALITY CHARACTERISTICS IN A NUTSHELLFLExIBLE HEIGHT AND SIzE (ALLOWS THE ASSEMBLY OF ALMOST EVERY COVER)FLExIBLE CONNECTION OF PIPES (POSITION, DIAMETER)APLICATION AREA, CL. B, CL. D WITH STATIC LOAD, CL. D DYNAMIC WITH LOADCONTINUOUSLY VARIABLE HEIGHT AND ADJUST-MENT BY USING SET SCEWS LEVELLINGWHAT YOU NEED TO kNOWThe RoM-box from RoMoLD is the ideal alternative to traditional concrete cable chambers. It combines the stability (class D 400) and standard dimensions of concrete systems with the flexibility and the quick and easy installation options of plastic systems.The RoM-box is used as a cable drawing chamber and cable distribution chamber.qUALITIESLightweight: Quick assembly, can be done by hand.Modular system: Flexible sizes, for locating above cables that were previously installed.Practicality: Pipe connections DN 40 – DN 160 come pre-assembled or can be made at the job site, can be separated because of a new clip system, continuous height- and inclination adjustment.Chamber cover: Class b 125 and D 400 direct static load incl. locking mechanism. Class D 400 dynamic load via self-level system, inclination locking mechanism. For latest information on this topic, visit www.romold.de, menu products, submenu electric & telecommunications, ROM-BoxPractical accessories (sleeve holder)11Liftig equipment continuously variable height adjustment by using 4 set screws levelling For more detailed information on the installation please see the shipping documents or visite us on http://www.romold.deHead frame for the usage of commercially available cable chamber coversExAMPLE OF SPECIFICATIONS FOR TENDERSPlastic cable chamber, Model RoM-box 57/42, plastic cable chamber made of polypropylene, LW 569 x 419 mm, rectangular, made of 100% new material, double-walled, external dimensions: 649 x 499 mm, element installation heights: 100 mm and 200 mm, fixation of wall profiles below each other with a detachable clip connection on the corner elements, sand tight conduit connection by means of PE caps to be adapted to the diameter of the pipe, chamber bottom made of plastic with seepage option for surface water penetration. To be installed onto 10 cm bed of gravel/sand in construction pit provided by the customer. Adaptation of height and inclination by means of adjustment screws in the topmost corner element. Cover, ducitle cast iron with locking mechanism.12ROM-BOx INCL. HEIGHT ADJUSTMENTRoM-boX 30/30Height cm Details Weight kg Article name20basisbox incl. AbS bottom plate, LW 300 x 300 mm, external dimensions: 380 x 380 mm7,5 basisbox 300 300 20010Element extension, LW 300 x 300 mm, external dimensions: 380 x 380 mm4,0 E 300 300 10020Element extension, LW 300 x 300 mm, external dimensions: 380 x 380 mm7,0 E 300 300 2000 - 5Height adjustment for RoM-boX 30/300,3 HA 300 30011Chamber cover Class D 400 as per EN 124, 300 x 300, ductile cast iron with locking mechanism48,0 LED 30/30 GLROM-BOx 30/30, Total weight in kg, incl. cover and height adjustmentHeight cm Weight kg71 - 76 69,881 - 86 73,891 - 96 76,8101 - 106 80,8111 - 116 83,8RoM-boX 40/40 Height cm Details Weight kg Article name20basisbox incl. AbS bottom plate, LW 405 x 405 mm, external dimensions: 485 x 485 mm9,0 basisbox 405 405 20010Element extension, LW 405 x 405 mm, external dimensions: 485 x 485 mm5,0 E 405 405 10020Element extension, LW 405 x 405 mm, external dimensions: 485 x 485 mm8,2 E 405 405 2000 - 5Height adjustment for RoM-boX 40/400,3 HA 405 40511Chamber cover Class b 125 as per EN 124, 405 x 405, ductile cast iron with locking mechanism39,0 LEb 40/40 GL11Chamber cover Class D 400 as per EN 124, 405 x 405, ductile cast iron with locking mechanism52,0 LED 40/40 GLROM-BOx 40/40, Total weight in kg, incl. cover and height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 64,7 77,781 - 86 69,7 82,791 - 96 72,9 85,9101 - 106 77,9 90,9111 - 116 81,1 94,113RoM-boX 40/90Height cm Details Weight kg Article name20basisbox incl. AbS bottom plate, LW 405 x 895 mm, external dimensions: 485 x 975 mm13,0 basisbox 405 895 20010Element extension, LW 405 x 405 mm, external dimensions: 485 x 485 mm,6,6 E 405 895 10020Element extension, LW 405 x 405 mm, external dimensions: 485 x 485 mm10,8 E 405 895 2000 - 5Height adjustment for RoM-boX 30/300,7 HA 405 89511Chamber cover Class b 125 as per EN 124, 405 x 895, ductile cast iron with locking mechanism80,0 LEb 40/90 GL11Chamber cover Class D 400 as per EN 124, 405 x 895, ductile cast iron with locking mechanism115,0 LED 40/90 GLRoM-boX 40/90, Total weight in kg, incl. cover and height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 115,3 150,381 - 86 121,9 156,991 - 96 126,1 161,1101 - 106 132,7 167,7111 - 116 136,9 171,9RoM-boX 40/139 Height cm Details Weight kg Article name20basisbox incl. AbS bottom plate, LW 405 x 1385 mm, incl. U-frame, external dimensions: 485 x 1465 mm31,7 basisbox 405 1385 20010Element extension, LW 405 x 1385 mm, external dimensions: 485 x 1465 mm8,0 E 405 1385 10020Element extension, LW 405 x 1385 mm, external dimensions: 485 x 1465 mm13,40 E 405 1385 2000 - 5Height adjustment for RoM-boX 40/1390,9 HA 405 138511Chamber cover Class b 125 as per EN 124, 405 x 1385, ductile cast iron with locking mechanism120,0 LEb 40/139 GL11Chamber cover Class b 125 as per EN 124, 405 x 1385, ductile cast iron with locking mechanism170,0 LED 40/139 GLRoM-boX 40/139, Total weight in kg, incl. cover, U-frame and height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 179,4 229,481 - 86 187,4 237,491 - 96 192,8 242,8101 - 106 200,8 250,8111 - 116 206,2 256,214ROM-BOx INCL. HEIGHT ADJUSTMENTRoM-boX 57/42Height cm Details Article name20 basisbox incl. AbS baseplate, LW 569 x 419 mm, external measurements: 649 x 499 mm, height: 200 mm basisbox 569 419 20010 Elevation element, LW 569 x 419 mm, external measurements: 649 x 499 mm, height: 100 mm E 569 419 10020 Elevation element, LW 569 x 419 mm, external measurements: 649 x 499 mm, height: 200 mm E 569 419 2000 - 5 Height adjustment for RoM-box 57/42 HA 569 41911 Cover class b 125 according EN 124, 569 x 419, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LEb 57/42 GL11 Cover class D 400 according EN 124, 569 x 419, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LED 57/42 GLROM-Box 57/42 Total weight in kg, incl. cover and height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 71,1 98,181 - 86 76,1 103,191 - 96 79,6 105,6101 - 106 84,6 111,6111 - 116 88,7 115,1RoM-boX 57/92 Height cm Details Article name20 basisbox incl. AbS baseplate, LW 569 x 921 mm, external measurements: 649 x 1001 mm, height: 200 mm basisbox 569 921 20010 Elevation element, LW 569 x 921 mm, external measurements: 649 x 1001 mm, height: 100 mm E 569 921 10020 Elevation element, LW 569 x 921 mm, external measurements: 649 x 1001 mm, height: 200 mm E 569 921 2000 - 5 Height adjustment for RoM-box 57/92 HA 569 92111 Cover class b 125 according EN 124, 569 x 921, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LEb 57/92 GL11 Cover class D 400 according EN 124, 569 x 921, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LED 57/92 GLROM-Box 57/92 Total weight in kg, incl. cover and height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 154,5 194,581 - 86 160,7 200,791 - 96 164,5 204,5101 - 106 170,7 210,7111 - 116 174,5 214,5Please see page 19 for RoM-box accessories.1 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Kabelschacht ROM-BOX 77/73 ROMLödermannNameDatum21.08.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei:BlattBlMaßstab M 1:10Projekt: StandardZeichnungs-Nr.: ROM-BOX 77/73 ROMROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 04.07.08ROM-BOX 77x73 ROM9004 x Element, H=200mm 110mit ROMOLD - Abdeckung 1 x Element, H=100mm stufenloser Höhen- und Neigungsausgleich mittelsStellschrauben151 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Kabelschacht ROM-BOX 77/73 ROMLödermannNameDatum21.08.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei:BlattBlMaßstab M 1:10Projekt: StandardZeichnungs-Nr.: ROM-BOX 77/73 ROMROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 04.07.08ROM-BOX 77x73 ROM900 Element, H=200mm Element, H=200mm Element, H=200mm 110mit ROMOLD - Abdeckung Element, H=100mm stufenloser Höhen- und Neigungsausgleich mittelsStellschrauben Element, H=200mm RoM-boX 57/142 Height cm Details Article name20 basisbox incl. AbS baseplate, LW 569 x 1424 mm, incl. U-frame, external measurements: 649 x 1504 mm, height: 200 mm basisbox 569 1424 20010 Elevation element, LW 569 x 1424 mm, external measurements: 649 x 1504 mm, height: 100 mm E 569 1424 10020 Elevation element, LW 569 x 1424 mm, external measurements: 649 x 1504 mm, height: 200 mm E 569 1424 2000 - 5 Height adjustment for RoM-box 57/142 HA 569 142411 Cover class b 125 according EN 124, 569 x 1424, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LEb 57/142 GL11 Cover class D 400 according EN 124, 569 x 1424, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LED 57/142 GLROM-Box 57/142 Total weight in kg, incl. cover, U-frame und height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 216,1 279,181 - 86 223,7 286,791 - 96 228,7 291,7101 - 106 236,3 299,3111 - 116 241,3 304,3RoM-boX 77/73Height cm Details Article name20 basisbox incl. AbS baseplate, LW 773 x 734 mm, external measurements: 853 x 814 mm, height: 200 mm basisbox 773 734 20010 Elevation element, LW 773 x 734 mm, external measurements: 853 x 814 mm, height: 100 mm E 773 734 10020 Elevation element, LW 773 x 734 mm, external measurements: 853 x 814 mm, height: 200 mm E 773 734 2000 - 5 Height adjustment for RoM-box 77/73 HA 773 734 11 Cover class b 125 according EN 124, 773 x 734, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LEb 77/73 GL11 Cover class D 400 according EN 124, 773 x 734, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LED 77/73 GLROM-Box 77/73 Total weight in kg, incl. cover und height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 158,2 208,281 - 86 163,2 213,291 - 96 167,3 217,3101 - 106 172,3 222,3111 - 116 176,8 226,8Please see page 19 for RoM-box accessories.continuously variable height and adjust-ment by using 4 set srcews levelling16RoM-boX 77/115Height cm Details Article name20 basisbox incl. AbS baseplate, LW 773 x 1145 mm, incl. U-frame, external measurement: 853 x 1225 mm, height: 200 mm basisbox 773 1145 20010 Elevation element, LW 773 x 1145 mm, external measurement: 853 x 1225 mm, height: 100 mm E 773 1145 10020 Elevation element, LW 773 x 1145 mm, external measurements: 853 x 1225 mm, height: 200 mm E 773 1145 2000 - 5 Height adjustment for RoM-box 77/115 HA 773 114511 Cover class b 125 according EN 124, 773 x 1145, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LEb 77/115 GL11 Cover class D 400 according EN 124, 773 x 1145, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LED 77/115 GLROM-Box 77/115 Total weight in kg, incl. cover, U-frame und height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 253,1 328,181 - 86 260,1 335,191 - 96 267,2 342,2101 - 106 274,2 349,2111 - 116 281,3 356,3RoM-boX 77/156Height cm Details Article name20 basisbox incl. AbS baseplate, LW 773 x 1555 mm, incl. U-frame, external measurements: 853 x 1635 mm, height: 200 mm basisbox 773 1555 20010 Elevation element, LW 773 x 1555 mm, external measurements: 853 x 1635 mm, height: 100 mm E 773 1555 10020 Elevation element, LW 773 x 1555 mm, external measurements: 853 x 1635 mm, height: 200 mm E 773 1555 2000 - 5 Height adjustment for RoM-box 77/156 HA 773 155511 Cover class b 125 according EN 124, 773 x 1555, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LEb 77/156 GL11 Cover class D 400 according EN 124, 773 x 1555, made of ductile cast iron incl. locking mechanism, height = ca. 110 mm LED 77/156 GLROM-Box 77/156 Total weight in kg, incl. cover, U-frame und height adjustmentHeight cm Weight kg / Class B Weight kg / Class D71 - 76 279,5 424,581 - 86 288,0 433,091 - 96 295,8 440,8101 - 106 304,3 449,3111 - 116 312,1 457,1Please see page 19 for RoM-box accessories.17ROM-BOx INCL. SELFLEVEL® COVER RoM-boX 70/70 SL Height cm Details Article name20 basisbox incl. AbS baseplate, LW 800 x 745 mm, external measurements: 880 x 825 mm, height: 200 mm basisbox 800 745 200 10 Elevation element, LW 800 x 745 mm, external measurements: 880 x 825 mm, height: 100 mm E 800 745 10020 Elevation element, LW 800 x 745 mm, external measurements: 880 x 825 mm, height: 200 mm E 800 745 20017,4 - 23,5Selflevel® cover class D 400 according EN 124, 700 x 700, made of ductile cast iron, 2 lids with three-point bearing and frame joint, incl. adapterframe, height = 174 - 235 mm.LED 70/70 GL-SLROM-Box 70/70 SL Total weight in kg, incl. coverHeight cm Weight kg / Class D77,4 - 83,5 200,987,4 - 93,5 207,297,4 - 103,5 211,1107,4 - 113,5 217,4117,4 - 123,5 221,3RoM-boX 70/140 SL Height cm Details Article name20 basisbox incl. AbS baseplate, LW 800 x 1465 mm, incl. U-frame, external measurements: 880 x 1545 mm, height: 200 mm basisbox 800 1465 200 10 Elevation element, LW 800 x 1465 mm, external measurements: 880 x 1545 mm, height: 100 mm E 800 1465 10020 Elevation element, LW 800 x 1465 mm, external measurements: 880 x 1545 mm, height: 200 mm E 800 1465 20017,4 - 23,5 Selflevel® cover class D 400 according EN 124, 700 x 1400, made of ductile cast iron, 4 lids with three-point be-aring and frame joint, incl. adapterframe, height = 174 - 235 mm.LED 70/140 GL-SLROM-Box 70/140 Total weight in kg, incl. cover and U-frameHeight cm Weight kg / Class D77,4 - 83,5 360,687,4 - 93,5 369,097,4 - 103,5 374,7107,4 - 113,5 383,1117,4 - 123,5 388,8Please see page 19 for RoM-box accessories.1 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Kabelschacht ROM-BOX 70/70 SLLödermannNameDatum21.08.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei: ROM-BOX 70x70 SLBlattBlMaßstab M 1:20Projekt: StandardZeichnungs-Nr.: ROM-BOX 70/70 SLROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 04.07.08mit einwalzbarer Abdeckung, Typ GAV800 4 x Element, H=200mm ca.220einwalzbare Kabelschacht-Abdeckung Adapterrahmen selflevel® coverframe joint18ROM-BOx FOR STANDARD COVERSRoM-boX 40/65 STHeight cm Details Article name20 basisbox incl. AbS baseplate, LW 450 x 700 mm, external measurements: 530 x 780 mm, height: 200 mm basisbox 450 700 20010 Elevation element, LW 450 x 700 mm, external measurements: 530 x 780 mm, height: 100 mm E 450 700 10020 Elevation element, LW 450 x 700 mm, external measurements: 530 x 780 mm, height: 200 mm E 450 700 2000Z-profiled steelframe for a shift-free assembly of standard covers class b 125 oder class D 400, 400 x 650 mm (intermeasurement Z-profile: 554x804mm)Kopfrahmen Z-Profil ROM-Box 40/65 ST Total weight in kg, incl. z-profiled steelframe, without coverHeight cm1 Weight kg60 34,470 39,680 42,590 47,7100 50,6 1 without coverRoM-boX 70/70 STBauhöhe cm Details Article name20 basisbox incl. AbS baseplate, LW 755 x 755 mm, external measurements: 835 x 835 mm, height: 200 mm basisbox 755 755 20010 Elevation element, LW 755 x 755 mm, external measurements: 835 x 835 mm, height: 100 mm E 755 755 10020 Elevation element, LW 755 x 755 mm, external measurements: 835 x 835 mm, height: 200 mm E 755 755 2000Z-profiled steelframe for a shift-free assembly of standard covers class b 125 oder class D 400, 700 x 700 mm (internal measurements Z-profil: 854 x 854)Kopfrahmen Z-Profil 854 x 854 (745 x 745)ROM-Box 70/70 ST Total weight in kg, incl. z-profiled steelframe, without coverHeight cm1 Weight kg60 44,170 50,380 54,190 60,3100 64,11 without coverROM-BOX 70x70 ST1 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Kabelschacht ROM-BOX 70/70 STLödermannNameDatum21.08.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei:BlattBlMaßstab M 1:10Projekt: StandardZeichnungs-Nr.: ROM-BOX 70/70 STROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 04.07.08900 1 x Element, H=100mm 4 x Element, H=200mm 100mit handelsüblicher Abdeckung Kl.D (z.B. Kanalguß Meier)19RoM-boX 70/140 STHeight cm Details Article name20 basisbox incl. AbS baseplate, LW 755 x 1515 mm, incl. U-frame, External measurement: 835 x 1595 mm, height: 200 mm basisbox 755 1515 200 10 Elevation element, LW 755 x 1515 mm, External measurement: 835 x 1595 mm, height: 100 mm E 755 1515 10020 Elevation element, LW 755 x 1515 mm, External measurement: 835 x 1595 mm, height: 200 mm E 755 1515 2000Z-profiled steelframe for a shift-free assembly of standard covers class b 125 oder class D 400, 700 x 1400 mm (internal measurements z-profil 854 x 1614 mm)Kopfrahmen Z-Profil 1614 x 854 (1505 x 745)ROM-Box 70/140 ST Total weight in kg, incl. z-profiled steelframe and U-frame, without coverHeight cm1 Weight kg60 80,470 88,880 94,590 102,9100 108,61 without coverROM-BOx ACCESSORIESArticle name DetailsKSRb-Kappe 50 Plug 50 mm made of plastic for RoM-boxKSRb-Kappe 110/40 Plug 110 mm made of plastic for RoM-boxKSRb-Kappe 160/110 Plug 160 mm made of plastic for RoM-boxKSRb-CSS 51 Cup saw for RoM-box, drill size 51 mmKSRb-CSS 111 Cup saw for RoM-box, cutting depth ca. 45 mm, drill size 111 mmKSRb-CSS 161 Cup saw for RoM-box, cutting depth ca. 45 mm, drill size 161 mmInbusschüssel RoM-box Allen key for RoM-box height adjustmentAS RoM-box Allen key for standard RoM-boxAS RoM-box SL Allen key for RoM-box with selflevel® coverVS RoM-box Locking key for RoM-box coversTragehilfe Lifting equipment20740LW 625830350350CABLE CHAMBER kS 63/80The Flick forest management office demands completely sealed cable chambers for installation along forest roads.PUBLIC TENDER TExT ExAMPLECable chamber DN 625, H=80 cm. PE-Cable chamber DN 625, watertight, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200%), horizontal reinforcement rings to secure uplift retention. Height: 45 - 80 cm. System RoMoLD or equal. For latest information on this topic, visit www.romold.de, menu service21DN 625Height cm Details Weight kg Article name45 – 80 PE cable chamber DN 625 21.0 kS 63/80Salzburg decided to use RoMoLD cable chambers due to their ease of use and flexible options for connections.PROJECTS WITH ROMOLD CHAMBERSCity of Salzburg: Different cable conduits were integrated in the chamber. No excavator could be used in order not to prevent the flow of traffic to the construction site. The lightweight RoMoLD PE cable chamber could easily be shifted by hand. Diameter and number of cable conduits were un- known prior to installation. The chamber was crea-ted using cup saws of Ø 32, 50 and 110 on site. Corrugated pipes and smooth PVC pipes were con-nected at the chamber. A drain was made in the base of the chamber using a cup saw. The height of the chamber could be ad-apted easily and quickly by cutting the taper shaft ring to centimeter using a right-angle grinder (ide-ally compass saw) along the provided marks. Leve-ling or mortar work were not necessary.Flick Forest management office: The Flick‘s fo-rest management office demands completely sealed cable chambers for installation along forest roads. For latest information on this topic, visit www.romold.de, menu products, submenu electric & telecommunications, cable chamber kS 63/80FOR CHAMBER COVERS, REFER TO PG. 2522CABLE CHAMBER kS 80.63PUBLIC TENDER TExT ExAMPLECable chamber DN 800, H = 44 cm: PE-Cable chamber DN 625, watertight, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200%), internal height 44 cm, cone ID 625, horizontal reinforcement rings to secure uplift retention, height: 47 cm. System RoMoLD or equal. For latest information on this topic, visit www.romold.de, menu servicePROJECTS WITH ROMOLD CHAMBERSCzech Railway: The fiber optic cable splice socket and 20m reserve cable were placed in the chamber in a clean and waterproof manner. The chamber was sealed using a PE cover.Along the railway bed there were many difficult-to-access spots. The impact on the flow of railway traffic was supposed to be as minimal as possible. For that reason, it was decided to unload the lightweight and water-proof RoMoLD PE chambers directly by hand from a freight car. The schedule was not affected in any way. Czech Railway: Transfer without crane to the route Energie AG oberösterreich: Welding of elementsKS 80.63/44 LDKS 80.63/60Energie AG oberösterreich: Injection of additional fiber optic cabling23DN 800Height cm Details Weight kg Article name47PE cable chamber DN 800/625 incl. water-proof PE cover LGH 63 D, incl. handholds, only for buried installation29.0 kS 80.63/44 LD45 – 62 PE cable chamber DN 800/625 26.0 kS 80.63/60Energie AG Oberösterreich: The task was to inject a second cable into an already filled cable conduit. The branch in the chamber should be routed to a new office building. For this purpose the bottom part of the chamber base was detached using a compass saw. The chamber base was placed under the cable conduit. Afterwards, the upper part of the chamber was placed and welded with the bottom part along the section plane and around the pipe lead-in of the continuous pipe. The already filled cable conduit was connected with the chamber in a waterproof manner. The conduit could be opened in the cham- ber and the additional fiber optic cable was injected. For latest information on this topic, visit www.romold.de, menu products, submenu electric & telecommunications, cable cham-ber kS 80.63Energie AG oberösterreich: Injection of additional fiber optic cabling Telekom Austria: RoMoLD masters the challengeFOR CHAMBER COVERS REFER TO PG. 2424CABLE CHAMBER FC 80.63/115 SBSPUBLIC TENDER TExT ExAMPLECable chamber DN 800, H = 115 cm: PE-Cable chamber DN 800, watertight, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200%), flat and corrugated bottom, with corrosion-resistant steps, vertical step distance 25 cm, cone ID 625, horizontal reinforcement rings to secure uplift retention. Height: 90 – 115 cm. System RoMoLD or equal. For latest information on this topic, visit www.romold.de, menu serviceExample of application overhead stationAny pipe joint with the aid of RoMoLD IS seal 25DN 800Height cm Details Weight kg Article name90 – 115 PE cable chamber DN 800/625 incl. corrosion-resistant steps 42.0 FC 80.63/115 SBSPROJECTS WITH ROMOLD CHAMBERSTraffic management systems: Watertight pipe joints of different pipe diameters are no problem thanks to IS seal. Quick installation, reduced hol-dup time, and a good tripMunicipal road construction: Installation of cable chambers has never been easier. The chamber weighs only 42 kg. Drilling with the aid of a rechargeable drill only takes a few minutes. No scaling, no mortaring and no risk of injury due to heavy concrete components. For latest information on this topic, visit www.romold.de, menu products, submenu electric & telecommunications, cable cham-ber FC 80.63/115 SBSSteps may be removed if needed (cable installation)Municipal road const-ruction FOR CHAMBER COVERS REFER TO PG. 2426CABLE CHAMBER kS 100.63PUBLIC TENDER TExT ExAMPLECable chamber DN 1000, H=53 cm (70 cm): PE- Cable chamber DN 1000, watertight, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200%), flat and corrugated bottom, cone ID 625, horizontal reinforcement rings to secure uplift retention. Height: 53 cm (70 cm). System RoMoLD or equal. For latest information on this topic, visit www.romold.de, menu servicePlacement of reserve cables in watertight RoMoLD PE chambers.Cover LGH 63 D Watertight cover system with separate sealing and bearing function.KS 100.63/53KS 100.63/7027PROJECTS WITH ROMOLD CHAMBERSCity of Bratislava: RoMoLD subsurface chamber, KS 100 is used for storage of diverse reserve ca-bles or as dry storage for splice sockets. Water-tight pipe joints were manufactured on site with the aid of a cup saw and seal IS 50. The cham-bers were installed underground between 30 and 50 cm. LGH 63 D were used as waterproof cover variations. Markers are placed in the chamber to facilitate subsequent position fixing.ÖBB Österreichische Eisenbahngesellschaft (Austrian railway company): The splice sockets of the fiber optic cables installed along the railway line were installed in an waterproof manner in a RoMoLD PE cable chamber. Due to to their light weight the chambers were moved to the construc-tion site without crane. The empty conduit was swivelled out of the concrete conduits.Due to possible variations in the length of the em-pty conduit due to temperature fluctuation, this was connected to a spigot welded to the cham-ber with the aid of a plasson fitting. The fiber optic cable splice socket and 30 m reserve cable were placed in the chamber in a clean and waterproof manner. The chamber was sealed using a PE cover (LGH 63 D). For latest information on this topic, visit www.romold.de, menu products, submenu electric & telecommunications, cable cham-ber kS 100.6328PUBLIC TENDER TExT ExAMPLECable chamber with steps DN 1000, H=110 cm: PE-Cable chamber DN 1000, watertight, 100% vir-gin material without recycling content (ultimate elongation respectively elongation at tear >_ 200%), flat and corrugated bottom, with corrosion-resistant steps, vertical step distance 25 cm, cone ID 625, horizontal reinforcement rings to secure uplift retention. Height: 100 – 110 cm. System RoMoLD or equal. For latest information on this topic, visit www.romold.de, menu serviceALDI Central Warehouse: Cables for outdoor lightingKS 100.63/110 SbLPulling chamber with ground29DN 1000Height cm Details Weight kg Article name53PE cable chamber DN 1000/625, incl. waterproof PE cover LGH 63 D, incl. handholds, only for buried installation.39.0 kS 100.63/53 LD53PE cable chamber DN 1000/62532.0 kS 100.63/5358 – 72 34.0 kS 100.63/70104 – 110 PE cable chamber DN 1000/625, incl. corrosion-resistant steps 53.0 kS 100.63/110 SBLPROJECTS WITH ROMOLD CHAMBERSALDI Central Warehouse: Cable chamber KS 100.63/110 SbL for accommodating cabling for illuminating outdoor installations. Cover „standard“ with concrete ring ring (bARD) class D 400 or class b 125. Distributor or cable laying shaft with connections. Up to eight cable conduits DA 110 will have to be implemented on each side so that they are tight against sand and water.Signal installations: RoMoLD PE cable chambers fulfill the requirements of many public utilities after completely sealed cable chambers for completely sealed cable conduits for fiber optic cables and diverse control and street lighting systems. The pipe joint and seal installation can be implemented in a flexible manner on site. The cable chamber with 13 DA 50 pipe joints and one DA 40 pipe joint for street lighting was moved by hand without difficultly (photo top right). RoMoLD PE cable chambers ensure significant economic advantages over traditional systems over the medium and long term thanks to their comple-te leak tightness and low maintenance characte-ristics. For latest information on this topic, visit www.romold.de, menu products, submenu electric & telecommunications, cable cham-ber kS 100.63Pipe joint and seal installation on siteFor signal installations Easy to moveFOR CHAMBER COVERS REFER TO PG. 2430CHAMBER COVERSFoR RoUND CAbLE CHAMbERSWHAT YOU NEED TO kNOWRoMoLD chamber covers are designed especially for use with RoMoLD plas-tic chambers and ensure the fastest installation possible and a shift-proof seating of cover. Assembly is implemented with the aid of RoMoLD frame di-rectly to the chamber part. Classification of chamber covers in compliance with EN 124: Covers of class b 125 are suitable for walkways, pedestrian zones and comparable are-as, e.g. car parking areas (group 2). Covers of class D 400 are suitable for road areas (lanes, approved for all motor vehicles) (group 4).PUBLIC TENDER TExT ExAMPLECover DN 625, cl. D „watertight“: Cover class D 400, DN 625, according to DIN 19584/EN 124, watertight with 4 interlocking bolts, lid cast iron, for direct, shift-free assembly on road foundation, construction height: 13 cm.Type RoMoLD, or equal For latest information on this topic, visit www.romold.de, menu products, submenu electro & telecommunications, chamber coversLk 63 DLAB 63 GLDB 63 BDRLDD 63 GDRLGH 63 DDCross-section model with conventional coversealing cap LK 63CONCRETE SUPPORT RINGDN 625DN 625DN 800(DN 1000)31DN/LW 625 and LW 700 x 700 WATERTIGHTHeight cm Class Details Weight kg Article name3 accessible PE cover DN 500, tight against surface water with seal ES 50 3.5 LGH 50 DD3 accessiblePE, tight against surface water with seal ES 63 and two integra-ted handholds7.0 LGH 63 DD0 bPE-chamber hood, incl. seal for commercial available covers, ID 70 x 70 cm3.0 Lk 63 D15 b ID 70 x 70 cm, cast iron 123.0 LAB 70 GL S17 D ID 70 x 70 cm, cast iron 220.0 LAD 70 GL S17 b or D Concrete frame 70 x 70 cm 205.0 BARD 70 VS4 btight against surface water, in-terlockable, with RoMoLD frame, DIN 1229/EN 12471.0 LDB 63 BDR13 Dtight against surface water with four interlocks, with RoMoLD frame with supporting flange, DIN 19584/EN 124200.0 LDD 63 GDRDN/LW 625 NOT WATERTIGHTHeight cm Class Details Weight kg Article name4 b GG, without ventilation, with RoMoLD frame, ÖNoRM b 5110 67.0 LAB 63 G24 D Concrete ring, standard (RoMoLD provides drawings) 32ACCESSORIESJoINTS AND SEALSINLET PIPE SEALSfor pipes Details Weight kg Article nameoD = 32 mmPipe seal according to DIN 4060,material SbR0.01 IS 32oD = 40 mm 0.02 IS 40oD = 50 mm 0.05 IS 50oD = 63 mm 0.06 IS 63oD = 75 mm 0.07 IS 75oD = 90 mm 0.08 IS 90oD = 110 mm 0.16 IS 110 DN 100oD = 125 mm 0.17 IS 125 DN 125oD = 160 mm 0.23 IS 160 DN 150CUP SAW AND ADAPTERfor seals Details Weight kg Article nameAdapter for all cup saws 0.25 CSA2oD = 32 mm (IS 32)for pipe seal openings0.07 CS 32oD = 40 mm (IS 40) 0.10 CS 40oD = 50 mm (IS 50) 0.12 CS 50oD = 63 mm (IS 63) 0.15 CS 63oD = 75 mm (IS 75) 0.17 CS 75oD = 90 mm (IS 90) 0.26 CS 90oD = 110 mm (IS 110) 0.38 CS 110 DN 100oD = 125 mm (IS 125) 0.46 CS 125 DN 125oD = 160 mm (IS 160) 0.70 CS 160 DN 150ACCESSORIESDetails Weight kg Article namePE ring DN 625, height 10-40 cm 10.0 E 63/40.8Element seal 0.65 ES 63Seal between chamber cone and cover 0.06 DS 63 LReducer ND 625/500, height approx 6,5 ER 63.50/2033ASSEMBLY AND INSTALLATIONFoR RoUND, WATERTIGHT CAbLE CHAMbERSSEALING HOOD Lk 63 DSealing hood LK 63 D with standard cover of class b 70 x 70 cm. Concrete frame according to RoMoLD drawing. Cover secured with screws, cast iron frame without attachments for dirt traps (clear opening 70 x 70 cm).THE CHAMBER PITmust be designed in such a way that a back-fill width of at least 30 cm is ensured around the chamber (at least 15 cm in case of use of lean concrete). The thickness of the granular sub-grade course must be 10 cm.CABLE CONDUITSmust be connected at right angles (± 5° tolerance) to the cham-ber wall. In this case, it may be necessary for existing empty conduits to uncover them a bit further in order to attain sufficient flexibility. Due to the low net weight of the chamber it is also possible to slide the chamber onto the empty conduit.PRIOR TO SPOT DRILLINGof the chamber, it should be lifted into the pit in order to check for connection options. The spot to be drilled should be marked. boreholes must be produced at sufficient distance from the reinforcing ribs.INLET BORESwhich were prepared on site have to be deburred. Sealing rings and pipe ends must be equipped with adequate lu-bricant. All seals are to be cleaned of impurities and checked for proper seating. The marked side of the seal must be on the outer wall of the chamber.3-WAY PIPERemove connecting film on a length of approx. 1 meter. Scrape clean in the sealing area. The empty conduits should extend ap-prox. 15-20 cm into the chamber. Particular attention should be given to maintaining sufficient space between pipes in order to be able to assemble binders. The pipes can be installed side-by-side or staggered.34BACkFILLING MATERIALG1- or G2-material as per ATV 127, Section 3.1:Grain sizes: Round grain < 32 mm Matrix grain < 16 mmNo stones with diameters greater than those cited above may come to lie directly on the chamber wall. The filling material has to be introduced in layers (20-40 cm) and has to be compacted. Important: When using lean concrete, it is not possible to subsequently embed any empty conduits.EqUIPMENT FOR COMPACTIONA medium-heavy vibration tamper should be used (motorised tamper: approx 50 kg). During compacting, a plastic cover should be set up so as to provide the chamber neck with additional bracing.HEIGHT ADJUSTMENTWith cable chambers that can be shortened, the installation height can be adapted by sawing off the chamber cone using a saw suitable for woodworking (e. g. hand saw or jigsaw), doing so along the marking rings. When doing this, allow for the installation height of the chamber cover.COVERSWhen installing the covers, pay attention to cleanliness. All the seals have to fit properly. To avoid additional cleaning work, the lids should be placed on a clean surface (foil, wooden surface) after they are lifted up.INSTALLING LGH 63 DDFirst mount element seals on the chamber cone. Provide seal with lubricant and set on PE cover.INSTALLING Lk 63 D WITH GREY IRON COVER 700 x 700The concrete frame for the cover 700 x 700, as per the drawings from RoMoLD (see page 33) has to be bedded on compressed filling material. Place the seal for the PE sealing cap, and then the actual sealing cap, firmly onto the chamber neck. Current information on this subject is available at www.romold.de in the RoMoLD-SERVICE section, sub-section SETUP AND INSTALLATIoN. ASSEMBLY AND INSTALLATIONSFoR CAbLE CHAMbERS TYPE RoM-boXINSTALLING U-PROFILEPRODUCING INSERTION OPENINGSBUILDING OVER ExISTING CABLE CONDUITS, CABLES AND LINESPrepare and compact the construction pitEasy-to-lift, without equipmentLevel in safely Compact in layers Variable adjustment of height and inclinationThe horizontal profile is factory-mountedIntroduce the vertical profile...... using the plug-in systemConnect the vertical profiles to the chamber cover frame using the plug-in system.Put in the lid support using the plug-in systemInsertion openings made by the customerThe sealing caps are easy to put in and take out.Sealing caps with target cut-outsRemove clip connections without toolsEasy-to-lift cable chamber partsIntroducing existing routesINSTALLING ROM-BOxEasy-to-put-back cable chamber partsAssemble frame and coverET 08-2010Subject to changes in technology and equipment. Errors excepted.Prices do not incl.ude the applicable sales tax. our General Terms and Conditions apply.GERMANYROMOLD GmbHGörlitzer Straße 12D-83395 FreilassingTel.: +49 (0) 86 54 / 47 68-0Fax: +49 (0) 86 54 /47 68-47E-Mail: info@romold.dewww.romold.deAUSTRIAFriedrich Ebner GmbH.Kunststoff-TechnikMünchner bundesstraße 116 A-5020 SalzburgTel.: +43 (0) 6 62 /62 76 28-0Fax: +43 (0) 6 62 /62 76 28-7E-Mail: info@friedrich-ebner.atA directory of our field representatives is available at: www.romold.de, menu contact.