Romold Supply-Discharge Systems Brochure

SUPPLY-/DISCHARGESYSTEMS | PLANT ENGINEERINGFILTER | ELECTRIC & TELECOMMUNICATIONSECONOMICAL SOLUTIONS WITH SYSTEM.More efficient guaranteed. When it comes to chambersWHAT YOU NEED TO KNOW ABOUT THIS CATALOGUEThis catalog provides an overview of our product range and prices. In this catalog you will find detailed information about all the products and areas such as engineering, quality, etc. Our website also contains the latest news at ROMOLD.READ-AND-CLICKThis catalog is designed according to the READ-AND-CLICK principle. On many of the catalog pages you will find this symbol, if we would like to make a specific recommenDation for a topic on our internet page. Click on www.romold.de and experience more in-depth and continuously updated information, technical details, Product names, sample specifications and much more.READ-AND-CLICK3CONTENTSWHEN IT COMES TO CHAMBERS – ROMOLD 4ROMOLD – YOUR PARTNER FOR INNOVATIVE CHAMBER BUILDING 5ROMOLD - OVERVIEW OF SYSTEM CHAMBERS 6CAN YOU REALLY AFFORD TO BUILD CHEAPLY 8ROMOLD - YOU CAN TRUST THE ORIGINAL 10ROMOLD - ONE MANUFACTURER, LIMITLESS POSSIBILITIES 11ROMOLD - INVENTORS OF THE OPTIMIzED LAYING METHOD 12TECHNOLOGY THAT SATISFIES ALL STANDARDS 13CHAMBER COVERS 18EXPLANATION OF ARTICLE NAMES 22INNOVATIONS FOR PUBLIC SEWER LINES 23MANHOLES ND 1000 I PP FOR ALL SOCKET ENDED PIPES 24MANHOLES ND 1000 I PE FOR ALL WELDED PIPE CONNECTIONS 28MANHOLES ND 800 32CHAMBERS ND 625 36CHAMBERS ND 500 40ENERGY COMPENSATING CHAMBERS 42PRESSURE PIPE END CHAMBERS 44ROAD GULLIES 47WATER METER CHAMBERS 54ACCESSORIES 56INSTALLATION INSTRUCTIONS SYSTEM CHAMBERS TYPE I PP & I PE 58INSTALLATION INSTRUCTIONS SYSTEM CHAMBERS PE ND 500, 625 AND 800 62INSTALLATION INSTRUCTIONS ROAD GULLIES 66WATER SUPPLYDRAINAGEDISCHARGE4ROMOLD: WHEN IT COMES TO CHAMBERSAs the European pioneer for industrial manufactured plastic chambers (over 1 mil. chamber parts sold), ROMOLD product development is informed by over 20 years of expertise. With the reconfiguration of the product line in 2010, ROMOLD offers its customers a selection of plastic chambers for any application that is unique in its class world-wide.In combination with the famous ROMOLD quality and the customer service with a medium-sized company, ROMOLD offers advantages as only a pioneer in plastic chambers can.EFFICIENT AND ECONOMICfor more details see page 24ff.ND 500 / ND 625 ND 800 ND 1000PE I PE I PP I PE THE NEW PROGRAMMwelded connectionwelded connectionsocket connectionsocket connectionwelded connectionsocket connection5IN-DEPTH EXPERTISEWhen ROMOLD GmbH launched the first industrially produced plastic chambers onto the market in 1992, it was no less than a minor revolution – as the former technology was literally cemented into people’s minds. However the benefits in practice are so great that this innovative product soon took off making ROMOLD the European market leader for plastic chambers today. ROMOLD only concentrates on chambers and is the only supplier that has specialised exclusively in the plastic chamber segment. This has enabled us to develop a level of in-depth expertise that is second to none. Our products and services are innovative down to the last detail. Come and profit from our special future-oriented chamber solutions.MATURE SYSTEM TECHNOLOGYWith the world’s largest product range and the capability of producing even very small series of customised products, we are able to react to your wishes very flexibly. We have a portfolio of over 1,000 t products that are available at short notice and which cover 99% of all applications. Additional modifications can be made to adapt these standards to local circumstances, e.g. by means of welding in additional channels. ROMOLD manufactures to the highest quality standards; these are ensured by continual internal and external monitoring. And of course the com-pany is also certified according to DIN ISO 9001 providing you with the security that you always get the best, however flexible our systems are.QUALITY FROM THE PLANNING STAGE THROUGH TO INSTALLATIONWe manage each and every project with commitment and dynamism from the consulting stage right through to installation. We can conduct seminars for planning offices or public authorities on site and/or in the headquarters.ROMOLD – YOUR PARTNER FOR INNOVATIVE CHAMBER BUILDINGMAKE USE OF THE KNOW-HOW OF THE MARKET LEADERLargest PE-chamber parts warehouse in the world, guaranteed short delivery times.6WHEN IT COMES TO CHAMBERS – ROMOLD AN OVERVIEW OF ROMOLD SYSTEM CHAMBERSSOLUTIONS FOR ALL AREAS OF CHAMBER CONSTRUCTION• Plant engineering• Filter• Electric & Telecommunications• Discharge systems• Drainage systemsSee page 67 for other available ROMOLD catalogs.• PLANT ENGINEERING • FILTER • ELECTRIC7• DISCHARGE SYSTEMS • DRAINAGE SYSTEMS80 5 10 15 20 25 30 35 40Schadenverteilung an Schächten 2009*Sonstige Schäden 14%Anschlüsse 11%Undichtigkeit 10%Rissbildung 9%Steighilfen 19%Abdeckungen und Rahmen 37%%CAN YOU REALLY AFFORD TO BUILD CHEAPLYINTELLIGENT INVESTMENT INSTEAD OF EXPENSIVE REPAIRSTypically, plastic chambers are used where durability, simple handling, absolute tightness and corrosion resistance are imperative. Thanks to their long lifespan, ROMOLD chambers guarantee longer depreciation periods. The verified lower maintenance costs are also a relevant argument for operators. We are also happy to set up meetings with ROMOLD customers in your vicinity. Just talk to us about your building project, we’ll be happy to advise youMORE VALUE THAT PAYS OFF IN THE ENDThe most cost-effective and intelligent type of chamber maintenance is prevention, i.e. avoiding Damage. According to a study by the german Institute for Underground Infrastructure (IKT) based on regional examinations, approximately 50% of all concrete chambers already start leaking after installation. In 2004, the repair expenditure for Germany was estimated to be 55 billion Euros. 30-50% of the German sewer networks require repair work (Source: DWA survey 2004). The consequences are far-reaching: Interruptions to the infrastructure caused by additional construction work, penetrating groundwater places a burden on the sewage systems, leaking sewerage pollutes the groundwater and subsiding chamber covers pose a hazard. However there is an intelligent solution for all these problems: Chambers made of plastic by ROMOLD.9DURABILITYWith its lifespan of at least 100 years, the plastic chamber is far superior to traditional systems. ROMOLD products are simply indestructible, so that you do not need to worry about any transport Damage or Damage caused by root growth.LOW WEIGHTOn average, plastic components only weigh around 5% of their concrete counterparts. This simplifies the whole process, i.e. the handling, transportation and installation, as no heavy lifting gear is required – an enormous benefit when working in tight spaces or on difficult terrain.100% WATERTIGHTROMOLD products are absolutely watertight – all components are inspected with respect to the inner and outer pressure (0.5 bar). Therefore damage caused by leaks can be excluded (see page 8).FLEXIBILITYROMOLD products react flexibly to any earth movements or subsidence. Therefore cracks are excluded (see page 8). CORROSION RESISTANCE AND H2S PROBLEMROMOLD chambers are particularly resistant to aggressiv chemicals. Therefore corrosion caused by hydrogen sulphide (H2S) can be excluded in ROMOLD products. This allows sensible durable alternative solutions. These properties are now exploited in the cladding of concrete chambers. In the case of full-wall chambers by ROMOLD, these properties are standard.COMPATIBILITYROMOLD products are compatible with all common pipe systems and the speed with which they can be installed is unbeatable: Move the chamber, connect the pipes, put the lid on, that´s it THE OVERALL PERSPECTIVEPrefabricated ROMOLD chambers are best alternatives to traditional chambers both from a quality and economic point of view – with clear advantages from an overall perspective. Durability, sturdiness, no additional investment during maintenance and the reduction of time, machine and personnel costs during transportation and installation make ROMOLD products the more economic and permanent solution. And everyone benefits from this because the citizens need to pay less charges and also profit from the new investments that are possible thanks to the savings made. For latest information on this topic, visit www.romold.de, menu system, submenu technique42 DAYS AND YOU KNOW THE SCOREThe quality inspection of the installation work (covering and compaction) is performed with lit-tle effort, about 42 Days after installation. If the components show no signs of deformation or max-imum 50% of the 50-year value, it is justified to assume that the lifespan of the construction will be reached safely without impairment. In the mean- time the principle has been recorded as criteria in the EN standard EN 13598-2. For latest information on this topic, visit www.romold.de, menu system, submenu techniqueECONOMIC SEWER NETWORK PLANNINGROMOLD, in its capacity as an expert manufacturer of chambers, not only supplies approved manholes of the type ND 1000 but also ND 800, ND 625 or smaller. This affords you access to alternative solu-tions when planning the sewage network. Save costs by using different chamber diameters in your sewage network.10ROMOLD: YOU CAN TRUST THE ORIGINALQUALITY MEETS EXPERIENCEalready over 1 million chamber coponents soldover 20 years of experience in developing plastic chamberschemical-resistant, also suitable for industrial wastewater certified buoyancy protectionseamless bends ensure hydraulically optimized channels no segmentationall catalog products kept in stock for short delivery times3-sided element seal (Triple Safety Seal)Seamless bends 100% DIN EN 13598-21 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.PP - Schacht DN 1000LödermannNameDatum21.12.2009Bearb.Gepr.NormZust. Änderung Datum Name Datei: Detail BermudaBlattBlMaßstab M 1:20Projekt: StandardZeichnungs-Nr.: Detail BermudaROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 21.12.0911ROMOLD: ONE MANUFACTURER ALL POSSIBILITIES2 MATERIALS (PP/PE) 2 PRODUCTION METHODSProduction of ROMOLD injection moulding chambersROMOLD is the only producer of plastic chambers that process not only two raw materials (PP and PE), but also uses two manufacturing processes. How do our customers benefit? This allows ROMOLD to guarantee that it can offer the optimal and most cost-efficient chamber for each project. Only in-dustry-quality production ensures consistent quality. The right manufacturing process enables competitive pricing. - PP chambers for plugged pipe systems- PE chambers for welded pipe systems- Injection moulding for large-scale production- Rotational moulding for individual customer products ROMOLD: When it comes to chambers12optimized sewage network, the same functional capacity and maintenance possibi-lities as traditional sewage networks black: 2 x ND 1000 (access chamber)blue: 7 x ND 800 (access chamber)red: 7 x ND 625 (inspection chamber) What means:- minimal component weight- high flexibility- reduction in material costs - DIN EN 476 compliant - 100% tight- less excavation- less filling- shorter construction timetraditional sewage network 16 x ND 1000 What means:- heavy equipment required- higher excavation costs- Risk of corrosion- greater risk of leakageROMOLD: INVENTORS OF THE OPTIMIzED LAYING METHODMODERN PLANNING FOR INTELLIGENT SAVINGFor almost 20 years ROMOLD has been focusing exclusively on chambers. In addition to such innovations as the exterior ribs, climbing step systems, load-decoupled cover variants, the triple safety seal technology, energy compensation cham-bers, etc., which have originated during this period, there have also been innovations in project cost optimization. This is most visible in comparisons between conventional methods of laying and those optimized with ROMOLD technology. ROMOLD work sites are distinguished by the fact that the chamber size is tailored to meet requirements (see drawing above). It does not always have to be a ND 1000 manholes. For that reason ROMOLD re-commends ND 625 chambers as an inspection opening and with sites where there is a directional change (H < 3m) ND 800 manholes (in accordance with DIN EN 476). At junctions of main sewers lines we recommend manholes with a diameter of ND 1000. With modern planning construction costs can be reduced. Our planning department is available to provide you with any support you need.13TECHNOLOGY THAT SATISFIES ALL STANDARDSFIRST-RATE ROMOLD QUALITY100% VIRGIN MATERIALVirgin material offers a constant level of quality, weldability and therefore absolute tightness. Definitive statements about the lifespan of products and welded connections can only be made by using well know and prooved materials. PRODUCT RANGEOver 160 different prefabricated chamber bases are available as shelf products (from ND/OD 160 up to ND/OD 500). Connections from 90° to 270° are possible and are compatible to all pipe materials. In addition, individual configurations are also no problem. Flexible socket 3,75° in all directionsOuter ribs for uplift retentionHydraulically optimized channelslight surfaceEdgeless outlet14INSTALLED UPLIFT RETENTIONAs standard, ROMOLD chambers have an uplift retention provided through outside ribs. These ribs interlock with the soil. No additional construction measures for uplift retention are required. The installation and assembly instructions must be observed. Only soil types according to ATV-DVWK-A 127 (group 1 and group 2 acc. to Table 1) or according to DIN 1055 Part 2 (non- binding earths acc. to Table 1) may be used for backfilling the chamber construction. The manhole construction needs to be backfilled and compacted according to EN 1610 and acc. to DWA-A 139.According to static calculations, a ROMOLD manhole ND 1000 (height 5.0 m, groundwater upper edge of terrain) has a safety factor of 2.3 against buoyancy caused by existing groundwater.5030°50PLACE OF INSTALLATIONROMOLD chambers ranging from class A 15 / group 1 up to class D 400 / group 4, can be used for compliance with EN 124. EN 14802 certified and with a track record of over 15 years of use on the roadways of Europe.15ELEMENT SEALEN 681-1 and EN 1277: Tightness against inner pressure (0.5 bar water) and outer pressure (-0.3 bar vacuum). The ROMOLD element seals (Triple-Safety-Seal), which meet the material requirements of EN 681-1 (EPDM material), are available for all chamber diameters. The ROMOLD element seals are 3-sided lip seals that can be assembled easily. The seal effect grows as the inner and outer pressure increases. The safety is doubled compared to one-sided sealing systems thanks to the labyrinth lip seals on both sides. CHAMBER CONESIn accordance with EN 476, a minimum clear opening of ND 600 is required for accessible chamber systems. Accessible ROMOLD chambers have a ND 625 clear opening. See below for height adjustments and climbing steps.HEIGHT ADJUSTMENTIn contrast to conservative construction designs, the height of ROMOLD plastic chambers is adjusted by shortening the upper part. On the outside, there are marking rings at a distance of 1 cm that allow an exact horizontal cut. The chamber and/or cone is shortened with a saw suitable for sawing wood, e.g. a hand saw or a jigsaw. ND 1000 and ND 800 manholes can be shortened up to 250 mm, ND 625 and ND 500 chambers up to 300 mm. All chambers are available in installation height graduations that correspond to the shorting dimension. This means that all installation heights can be achieved to the centimetre.3-sided element seal (Triple-Safety-Seal) for connecting the chamber elementsMarkings on the chamber cone and chamber ring in 1 cm intervals for shortening1 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.PP - Schacht DN 1000LödermannNameDatum21.12.2009Bearb.Gepr.NormZust. Änderung Datum Name Datei: Detail BermudaBlattBlMaßstab M 1:20Projekt: StandardZeichnungs-Nr.: Detail BermudaROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 21.12.0916CLIMBING STEPSEN 13101 and/or EN 14396: Corrosion-resistant climbing steps for accessible ROMOLD ND 800 and ND 1000 manholes are available ex-works. The stability corresponds to the requirements of the standard. The distance between the climbing steps is 250 mm.ATV-DVWK-A 157: The lowest climbing rung must have a clearance to the berm of _> 250 mm and <_ 500 mm. The anti-slip resistance is increased thanks to the profiled surface. If necessary, the climbing steps can also be removed.ACCESS AIDSROMOLD chambers can also be equipped with access aids. These can also be retrofitted in chambers that have already been installed.CHAMBER RINGSThe installation heights for manhole rings ND 800 and ND 1000 is 50 cm and 100 cm, for ND 500 and ND 625 chambers 40 cm, 60 cm, 90 cm. Covers: Class A - Class DEN 124Cone: eccentric ND 625climbing steps acc. to EN 13101 and/or EN 14396Element seal: Triple-Safety-SealEN 681-1, EN 1277, EN 1610Chamber ring: in different heightsclimbing steps acc. to EN 13101 and/or EN 14396Element seal: Triple-Safety-SealEN 681-1, EN 1277, EN 1610Base: industrially produced bases in different configurations EN 13598-2 and DIN EN 476Pipe seals:EN 681-1, EN 1277, EN 1610The principle of the ROMOLD system chamber acc. to EN 13598-2 and EN 47617BERMDIN V 4034-1 and/or ATV-DVWK A 157: Gradient <_ 1:20 CHANNELDIN V 4034-1 and/or ATV-DVWK A 157: Channel height 1/1 D (for channels up to ND 400)SLOPE OF CHANNELThe standard slope is at least 0,5 % CONNECTION OF PIPEWORK AT INLETVersion PP: As standard, femal sockets for connection of a PVC-pipe according to EN 1401, a PP-pipe according to EN 1852, vertical and horizontal flexibility +/- 3,75 °.Version PE ND 800 and ND 1000: As standard, PE spigots for connection via electrofusion sockets for PE pipes according to EN 12666/DIN 8074/75 or for connection via double socket for PVC pipes acc. to EN 1401 and PP pipes acc. to EN 1852. Version PE ND 500 and ND 625: As standard, in female socket design for connection of a PVC-pipe according to EN 1401 and a PP-pipe according to EN 1852 with ROMOLD inlet seal according to DIN 4060 and EN 681-1., vertical and horizontal flexibility. Connection options for all other pipe materials with commercial adapter. CONNECTION OF PIPEWORK AT OUTLETVersion PP: As standard, femal socket for connection of a PVC-pipe according to EN 1401, a PP-pipe according to EN 1852, vertical and horizontal flexibility +/- 3,75 °.Version PE ND 500, ND 625, ND 800 and ND 1000: As standard, PE spigots for connection via electrofusion socket for PE pipes acc. to EN 12666/DIN 8074/75 or for connection via double socket for PVC pipes acc. to EN 14101 compliance and PP pipes acc. to EN 1852 compliance. For latest information on this topic, visit www.romold.de, menu system, submenu techniquePVC-KG-pipes according to EN 1401 and/or PP-pipes according to EN 1852 can be connected directly.Welding by means of “Waste water electrofusion socket with PE-pipes that comply with DIN 8077 and DIN 8075.Pipes made from other materials (e.g. clay or corrugated pipes), are connected using standard adapters.Pipe connection in the chamber wall, no problem with ROMOLD seals.18CHAMBER COVERSEASY TO ASSEMBLE AND RESISTANT TO SETTLEMENTS WHAT YOU NEED TO KNOWROMOLD chamber covers are specially designed for use with ROMOLD plastic chambers and guarantee the fastest possible assembly and a displacement-free position of the cover. Class A 15 and B 125: Assembled directly onto the system chamber part using a ROMOLD frame (ND 500, ND 625 und ND 800). Class D 400: Assembled using a ROMOLD cover with a supporting flange for chambers ND 500, ND 625 and ND 800 or at all diameters with a concrete support ring (BARD) indirectly into the road structure. All common self-level systems are also compatible with ROMOLD chambers. This means that damage to the cover and frame (see page 8) is excluded. For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, chambers coversPUBLIC TENDER TEXT EXAMPLEChamber cover ND 500, cl. B with ventilation: chamber cover cl.. B 125, ND 500, round, EN 124 compliant, with ventilation, lid cast iron, with mount for dirt bucket, with dirt bucket, for direct anti-slip assembly on PE shaft LW 500, construction height: 2 cm, ROMOLD system or equivalent. For the latest information on this topic, www.romold.de under ServiceCOMMERCIAL COVER WITH BARD-CLASS DCLASS D COVER ND 800 / ND 1000 FOR MANHOLES ND 800/ND 1000SLW 60BetonschachtSetzungG = ca. 3,5 toG = ca. 0,15 toSLW 60Romold PP / PE-SchachtEigengewichtVerkehrslastenROMOLD Chamber Concrete chamberOwn weightWheel-loads19ACCESSORIES FOR CHAMBER COVERSDetails Weight kg Article nameElevation ring ND 625 (seal see element seal ES 63, pg. 38), Height 10 – 40 cm 11.5 E 63/40.10Dirt trap for covers ND 500 1.2 SE 50Dirt trap for access aid in connection with ROMOLD cover ND 625 6.0 SE 63 EHAccess aid, for cover LDD 63 4.5 EH 63 D-SConnection kit for access aid 1.4 EH 63 D-HCover lifting equipment for ROMOLD Cover LDD 63 (2 required) 1.42 HS M16Seal for ROMOLD cover LDD 63 GDR 0.06 DS 63 LCHAMBER COVERS ND 500Class Height cm Details Weight kg Article nameaccessible 2PE, direct assembly onto the chamber, wi-thout ventilation, smell-tight with EPDM-seal, can be filled with concrete to increase weight to approx. 50 kg4.0 LG 50 DB 2 Cast Iron, without ventilation, with locking mechanism, with ROMOLD frame, EN 124 35.0 LEB 50 GLB 2Cast Iron, with ventilation, with locking mechanism, with ROMOLD frame with gully trap holder, EN 12435.0 LEB 50 GVLSD 11 Cast Iron with ventilation, with ROMOLD frame with supporting flange, EN 124 80.0 LED 50 GVLSD 11Cast Iron, Resistant to pressureless surface or rain-water, with ROMOLD frame with supporting flange, EN 12480.0 LED 50 GDDirt bucket made of PE for chamber covers with ventilation 1,20 SE 50LG 50 D LEB 50 GLLED 50 GDLEB 50 GVLSLED 50 GVLSPE accessible, smell-tight Class B 125, without ventilation Class B 125, with ventilationClass D 400, without ventilation watertightClass D 400, with ventilation20CHAMBER COVERS ND 625 AND ND 800Class Height cm Details Weight kg Article nameaccessible 3PE, building site lid for temporarily covering the chamber opening, yellow5.0 LGH 63 RAL1033accessible 3PE, with sealing and two integrated handles, resistant to pressureless surface or rain-water6.5 LGH 63 Daccessible 3PE, with sealing and two integrated handles, watertight up to 0.5 bar7.0 LGH 63 DDA 4Cast Iron, without ventilation, with ROMOLD frame, EN 12451.0 LEA 63 GB 4 BEGU, without ventilation, with ROMOLD frame, EN 124 71.0 LDB 63 BB 4 BEGU, with ventilation, with ROMOLD frame, EN 124 67.0 LDB 63 BVB 4BEGU, resistant to pressureless surface or rainwater, lockable, with ROMOLD frame, DIN 1229/EN 12471.0 LDB 63 BDRB 4Cast Iron, without ventilation, with ROMOLD frame, ÖNORM* B 511067.0 LAB 63 GD 13BEGU, without ventilation, with ROMOLD frame with sup-porting flange, DIN 19584/EN 124 with rattle protection189.0 LDD 63 BKD 13BEGU, with ventilation, with ROMOLD frame with sup-porting flange, DIN 19584/EN 124 with rattle protection189.0 LDD 63 BVKD 13Cast Iron, resistant to pressureless surface or rainwater with four locks, with ROMOLD frame with supporting flange, DIN 19584/EN 124200.0 LDD 63 GDRD 30Concrete support ring for commercial covers BARD 66 VSConcrete support ring with radial seal for commercial covers BARD 66 VSD* ÖNORM = Austrian StandardCHAMBER COVERS FOR CHAMBER I PP AND I PEClass Height cm Details Weight kg Article nameaccessible 3PE, building site lid for temporarily covering the chamber opening, yellow5.0 LGH 63 RAL1033A - D 9 concrete support ring for commercial cover BARD 67 VSA - D 20 polymeric support ring for commercial cover PARD 68 VSseal between cone and support ring (optional) 0,55 ES 63 COVER PLATES FOR COMMERCIAL COVERS ND 625 / ND 800Class Height cm Details Article nameD 21Cover plate for manhole ND 800 with clear opening LW 625, with seal BARD 80/63Concrete support Ring with radial seal for commercial cover ND 800 BARD 84 VSDCover plate for manhole ND 1000 with clear opening LW 625, with sealBAPD 100/63Cover plate for manhole ND 1000 with clear opening LW 800, with sealBAPD 100/80LGH 63 DD LEA 63 GLGH 63 DPE accessible, smell-tight, watertight PE accessible, smell-tight, watertight 0,5 barClass A 15 without ventilation21LDB 63 BVLDB 63 B LDB 63 BDRLAB 63 G LDD 63 BK LDD 63 BVKLDD 63 GDRBARD 66 VS/ BARD 67VSClass B 125 without ventilation Class B 125 with ventilation Class B 125 lockable, watertightClass B 125 without ventilation according to ÖNORM B 5110Class D 400 without ventilation, with rattle protectionClass D 400 with ventilation, with rattle protectionClass D 400 lockable, watertightBARD 66 VSD/BARD 84 VSDSample photo: Class D concrete support ringSample photo: Class D concrete support ring with radial seal22EXPLANATION OF ARTICLE DESCRIPTIONSABBREVIATIONS AND WHAT THEY MEANCONEU E 100 63 /75 SCone With eccentric access openingInternal diameter in cmClear opening in cmHeight in cm Equipped with climbing stepsRINGE 100 /50 SChamber ringInternal diameter in cmHeight in cmEquipped with climbing steps BASE2B (L) 100 25 20 /50Base configuration(L = Version without bed drop)Internal diameter in cmNominal size of channelOptional reduction of the pipe nominal width (outlet)Height in cm 1 B 1 BB 2 B(L) 2 BTF RB3 B(L) 5 BPRODUCTION METHODS / MATERIALI PE/PPInjection Moulding Material23INNOVATIONS FOR PUBLIC SEWER LINESIN PP FOR ALL SOCKET ENDED PIPES AND IN PE FOR ALL WELDED PIPE CONNECTIONSOptimised stabilityHeight adjustment to the centimeter Injection moulding: Solid wall,100% virgin material without foam contentNewly developed steps, BG/GUV-compliantImproved rib spacing = more security against uplift rententionUnique and well-proven triple-safety-sealLight grey, anti-slip bermVersion I PP: Flexible sockets on in- and outlet +/- 7,5° Version I PE: welded PE spigotsHydraulically optimised channel:improved flow characteristicLight-coloured inlinerFlat base24Elastomer Lip-Seal „Triple-Safety-Seal“ up to 0.5 barCone: Height 75 cm incl. 25 cm for height adjustmentBase incl. sockets for smooth pipesRing: Height 25 cm, 50 cm, 75 cm and 100 cmMANHOLES ND 1000 PPFOR ALL SOCKET ENDED PIPE SYSTEMSINNOVATION MEETS QUALITY251 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.PP - Schachtzeichnung DN 1000LödermannNameDatum21.12.2009Bearb.Gepr.NormZust. Änderung Datum Name Datei: Katalogzeicnung IPP DN 1000-SystemzeichnungBlattBlMaßstab M 1:20Projekt: StandardZeichnungs-Nr.: IPP 1B 100.25/50ROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 25.11.09Kürzmaß 250KonusRingBoden For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, chambers ND 1000TECHNICAL SPECIFICATIONS:PUBLIC TENDER TEXT EXAMPLEPP-manhole ND 1000PP-manhole ND 1000, access ND 625, with 1 inlet, straight channelPos. 1: manholes ND 1000, channel ND/OD 160 manholes ND 1000 made of Polypropylene (PP)according to EN 13598-2 and EN 476, 100% virgin material without recycling or foam content, secured against uplift retention up to a ground water level of 5,0 m, solid-walled chamber elements with vertical and horizontal reinforcement ribs on the outside, manhole rings and cones are equipped with integrated, corrosionresistant steps in light grey, steps are made of glass fibre reinforced PP according to the national safety regulations, triple safety seal (three sided lip-seal / element seal) according to EN 681-1 and EN 1277, manhole base with a deformation-resistant and flat contact area; light-grey, easy-to-inspect channel with a standard gradient of 0,5%, straight manhole channel, inlet and outlet ND/OD 160 with a socket joint for the connection of plastic pipes with a plane outside layer, flexible in every direction, berm 1/1 D, better traction and anti-slip properties due to a profiled berm surface. Load-distribution ring made of reinforced concrete C50/60 with shifting prevention to take up a commercial cover with a clear opening of 625 mm, class D 400 according to EN 14802.heigth adjustment 250coneringbase26MANHOLE CONE ND 1000Heigh cm ND Details Article name50-75 ND1000/ ND 625Eccentric, with corrosion-resistant steps inlight-grey I PP UE 100.63/75 SMANHOLE RING ND 1000Height cm ND Details Article name100ND 1000 With corrosion-resistant steps in light greyI PP E 100/100 S75 I PP E 100/75 S50 I PP E 100/50 S25 I PP E 100/25 SMANHOLE BASE ND 1000 STRAIGHT CHANNELChannel ND/OD Height cm Channel Details Article name160 50–Socket joint on in-and outlet for a flexible connection +/- 7,5° of smooth plastic pipesI PP 1 B 100.15/50200 50 I PP 1 B 100.20/50250 50 I PP 1 B 100.25/50315 50 I PP 1 B 100.30/50400 50 I PP 1 B 100.40/50FOR CHAMBER COVERS SEE PAGE 18PP ND 1000MANHOLE BASE ND 1000 STRAIGHT CHANNEL WITH ADDITIONAL INLETChannel ND/OD Height cm Channel Details Article name160 50–Socket joint on in- and outlet fora flexible connection (+/- 7,5°) ofsmooth plastic pipes, without beddrop, inlets at 90°, 180° respectively180°, 270°I PP 2 BL 100.15/50-90°200 50 I PP 2 BL 100.20/50-90°250 50 I PP 2 BL 100.25/50-90°315 50 I PP 2 BL 100.30/50-90°160 50 I PP 2 BL 100.15/50-270°200 50 I PP 2 BL 100.20/50-270°250 50 I PP 2 BL 100.25/50-270°315 50 I PP 2 BL 100.30/50-270°200 50 Socket joint on in- and outlet for a flexible connection (+/- 7,5°) of smooth plastic pipes without a bed drop, inlets at 90° and 270°I PP 2 BT 100.20/50250 50 I PP 2 BT 100.25/50315 50 I PP 2 BT 100.30/50200 50 Socket joint on in- and outlet for a flexible connection (+/- 7,5°) of smooth plastic pipes with a bed drop of 2 cm, inlets at 120° and 240°or at the inlets 90° and 270°I PP 3 BL 100.20/50-60° or 90°250 50 I PP 3 BL 100.25/50315 50 I PP 3 BL 100.30/50-60° or 90°27MANHOLE BASE ND 1000 BENDED CHANNELChannel ND/OD Height cm Channel Details Article name160 50–Socket joint on in-and outlet for a flexible connection +/- 7,5° of smooth plastic pipes bended right or left, channel: industrial produced, seam-less and bended (not segmented)I PP 1 BB 100.15/50- 200 50 I PP 1 BB 100.20/50-250 50 I PP 1 BB 100.25/50-315 50 I PP 1 BB 100.30/50-400 50 I PP 1 BB 100.40/50- Bended right, supplementary digit for article number: Bended left, supplementary digit for article number:ROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Abwinkelungen alle 15ºLödermannNameDatum01.12.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei: NameBlattBlMaßstab M 1:10Projekt: Katalogzeichnung für MoMZeichnungs-Nr.: xxxROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 01.12.08105º90º120º135º 150º165º255º270º240º225º210º195ºELEMENT SEALDetails Article nameTriple-Safety-Seal according to EN 681-1 and EN 1277. For connecting ND 1000 manhole components. ES 100CUSTOMER-SPECIFIC REQUIREMENTSDetailsAdditional inlets, spigots, etc. ACCESSOIRESDetails Article nameROMOLD elastomer lip seal ND 150 / d = 160 mm, for the connection of smooth plastic pipes for drop structures, material: SBR I SR 160ROMOLD elastomer lip seal ND 200 / d = 200 mm, for the connection of smooth plastic pipes for drop surfaces, material: SBR I SR 200ROMOLD cup saw ND/OD 160 (188) mm, for inlet pipe seal ISR 160 / ND 150, incl. saw for adapter CSA2 I CS 160ROMOLD cup saw ND/OD 200 (228) mm, for inlet pipe seal ISR 200 / ND 200, incl. saw for adapter CSA2 I CS 200 ROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Abwinkelungen alle 15ºLödermannNameDatum01.12.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei: NameBlattBlMaßstab M 1:10Projekt: Katalogzeichnung für MoMZeichnungs-Nr.: xxxROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 01.12.08105º90º120º135º 150º165º255º270º240º225º210º195º3 BL1 BB 2 BT2 BL1 B28MANHOLES ND 1000WELDED PIPE SYSTEMSPUBLIC TENDER TEXT EXAMPLEPE-manhole ND 1000PE-manhole ND 1000, access ND 625, with 1 inlet: straight channelPos. 1: manhole ND 1000 – with PE inlet and outlet spigot up to Da 450mm, manhole ND 1000 according to DIN EN 13598-2 and DIN EN 476, 100% virgin material without recycling or foam content, secured against up-lift retention up to a ground water level of 5,0 m, solid-walled manhole elements with vertical and horizontal reinforcement ribs on the out-side, manhole rings and cones are equipped with integrated, corrosion resistant steps in light grey steps, according to the national safety regulations, triple safety seal (threesided lip-seal / element seal) according to EN 681-1 and EN 1277, manhole base with a deformation-resistant and flat contact area; light-grey, easy-to-inspect channel with a stand- ard gradient of 0,5%, straight manhole channel, inlet and outlet, with a PE spigot for the connection of PE-pipes with electrofusion socket, berm 1/1 D, better traction and anti-slip properties due to a profiled berm surface. Load-distribution ring made of reinforced con-crete C50/60 with shifting prevention to take up a commercial cover with a clear opening of 625 mm, class D 400 according to EN 14802. Elastomer lip seal, Triple-Safety -Seal, up to 0,5 barCone: Height 75 cm incl. height adjustment of 25 cm Base, with PE spigotRing: Height 25 cm, 50 cm, 75 cm and 100 cm For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, chambers ND 10001 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Schacht I PE DN 1000LödermannNameDatum30.07.2010Bearb.Gepr.NormZust. Änderung Datum Name Datei: I PE / Katalog / IPE 1B 100.25-50+PE-AufbauBlattBlMaßstab M 1:20Projekt: StandardZeichnungs-Nr.:I PE 1B 100.25/50+PE-AufbauROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 30.07.10KonusRingBoden270°90°180°0°90°180°0°coneringbase29MANHOLE BOTTOM ND 1000 STRAIGHT CHANNEL WITH INLETMain channel Height cm Additional inlets Details Article nameOD 160/180 50–PE spigot on in-and outlet for the con-nection of PE-pipes with electrofusion sockets, without bed drop, inlets 90°, 180° bzw. 180°, 270°I PE 2 BL 100.15/50-90°OD 200/225 50 I PE 2 BL 100.20/50-90°OD 250/280 50 I PE 2 BL 100.25/50-90°OD 315/355 50 I PE 2 BL 100.30/50-90°OD 160/180 50 I PE 2 BL 100.15/50-270°OD 200/225 50 I PE 2 BL 100.20/50-270°OD 250/280 50 I PE 2 BL 100.25/50-270°OD 315/355 50 I PE 2 BL 100.30/50-270°OD 200/225 50 PE spigot on in-and outlet for the con-nection of PE-pipes with electrofusion sockets, without bed drop, inlets 90°, 270°I PE 2 BT 100.20/50-90°OD 250/280 50 I PE 2 BT 100.25/50-90°OD 315/355 50 I PE 2 BT 100.30/50-90°OD 200/225 50 PE spigot on in-and outlet for the con-nection of PE-pipes with electrofusion sockets ,, 2 cm bed drop at the inlets 120° and 240° or at the inlets 90° and 270°I PE 3 BL 100.20/50-60° or. 90°OD 250/280 50 I PE 3 BL 100.25/50-60°OD 315/355 50 I PE 3 BL 100.30/50-60° or. 90°FOR CHAMBER COVERS SEE PAGE 18Height cm ND Details Article name50-75 ND1000/ ND 625Eccentric, with corrosion-resistant steps in light-grey I PE UE 100.63/75 SMANHOLE RING ND 1000Height cm ND Details Article name100ND 1000 with corrosion-resistant steps in light-greyI PE E 100/100 S75 I PE E 100/75 S50 I PE E 100/50 S25 I PE E 100/25 SMANHOLE CONE ND 1000MANHOLE BASE ND 1000 STRAIGHT CHANNELMain channel Height cm Channel Details Article nameOD 160/180 50–PE spigot on in- and outlet for the con-nection of PE-pipes with electrofusion socketsI PE 1 B 100.15/50OD 200/225 50 I PE 1 B 100.20/50OD 250/280 50 I PE 1 B 100.25/50OD 315/355 50 I PE 1 B 100.30/50OD 400/450 50 I PE 1 B 100.40/5030Straight channel Inlet 120°, 180° and 240°MANHOLE BASE ND 1000 BENDED CHANNELMain channel Height cm Channel Details Article nameOD 160/180 50–PE spigot on in- and outlet for the con-nection of PE-pipes bended right or left channel: industrial produced, seamless and bended (not segmented) I PE 1 BB 100.15/50- OD 200/225 50 I PE 1 BB 100.20/50-OD 250/280 50 I PE 1 BB 100.25/50-OD 315/355 50 I PE 1 BB 100.30/50-OD 400/450 50 I PE 1 BB 100.40/50- Bended right, supplementary digit for article number: Bended left, supplementary digit for article number:ROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Abwinkelungen alle 15ºLödermannNameDatum01.12.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei: NameBlattBlMaßstab M 1:10Projekt: Katalogzeichnung für MoMZeichnungs-Nr.: xxxROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 01.12.08105º90º120º135º 150º165º255º270º240º225º210º195ºROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Abwinkelungen alle 15ºLödermannNameDatum01.12.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei: NameBlattBlMaßstab M 1:10Projekt: Katalogzeichnung für MoMZeichnungs-Nr.: xxxROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 01.12.08105º90º120º135º 150º165º255º270º240º225º210º195º3 B(L)1 BB 2 BT2 B(L)Bended channel Inlet 90° and 180°or 180° and 270°Inlet 90° and 270°ELEMENT SEALDetails Article nameTriple Safety Seal ND 1000 according to EN 681-1 and EN 1277. For connecting ND 1000 manhole components. ES 100ACCESSOIRESDetails Article nameROMOLD elastomer lip seal ND 150 / d = 160 mm, for the connection of smooth plastic pipes for drop structures, material: SBR I SR 160ROMOLD elastomer lip seal ND 200 / d = 200 mm, for the connection of smooth plastic pipes for drop surfaces, material: SBR I SR 200ROMOLD cup saw ND/OD 160 (188) mm, for inlet pipe seal ISR 160 / ND 150, incl. saw for adapter CSA2 I CS 160ROMOLD cup saw ND/OD 200 (228) mm, for inlet pipe seal ISR 200 / ND 200, incl. saw for adapter CSA2 I CS 2001 B31CUSTOMER-SPECIFIC REQUIREMENTSDetailsAdditional inlets, spigots, etc. MANHOLE BASE ND 1000 STRAIGHT CHANNELMain channel Height cm Channel Details Weight kg Article name500 80 Inlet and outlet spigot, ND/OD 500 53,0 1 B 100.50/80 BIRMANHOLE BASE ND 1000 BENDED CHANNELMain channel Height cm Channel Details Weight kg Article name500 80 –In- and outlet spigot, ND/OD 500, bended to 54°, right or left, chan-nel: industrial produced, seamless bended (not segmended) bottom, with tree-point support53,6 1 BB 100.50/80-XXX°XXX corresponds to desired angleMANHOLE BASE ND 1000 WITHOUT CHANNELHeight cm Base design Details Weight kg Article name115Flat bottom with climbing steps72,5 F 100/115 SBS165 95,5 F 100/165 SBS115Flat bottom with climbing steps incl. eccentric cone62,0 FCE 100.63/115 SBS140 75,5 FCE 100.63/140 SBS165 88,5 FCE 100.63/165 SBSELEMENT SEALDetails Weight kg Article nameTriple-Safety-Seal ND 1000 according to EN 681-1 and EN 1277. For connecting ND 1000 manhole components. 1,4 ES 10032MANHOLES ND 800 FOR SOCKET ENDED AND WELDED PIPESPUBLIC TENDER TEXT EXAMPLEmanholes ND 800 with access ND 625, 1 inlet, angled: Access manholes ND 800 – with PE inlet and outlets made of polyethylene (PE) according to DIN EN 13598-2 and DIN EN 476, made with100% virgin material without recycled parts, homogeneous and without foaming agents, anti-lift design, solid-walled finished parts with exterior ribs, manhole rings and eccentric cone with integrated, light-colored, corrosion-resistant climbing steps, in accordance with national safety regulations, triple safety seal (3-sided lip seal) in compliance with EN 681-1 and EN 1277 as element seal, manhole base with non-deforming, flat support surface, light-colored, inspection-friendly channel with standard inclination 0,5%, bends from 90° to 270° in increments of 15° as curved channel (not segmented), at specified angle welded PE spigot at inlet and outlet for connection of PE pipes with electrofusion sockets, berm height 1/1 D, light-colored, strucured, anti-slip, berm surface.Chamber cones Chamber ringsElastomer lip seal „Triple-Safety-Seal”System chamber baseconeringbaseheight adjustmentNEW OPTIONALLYWITH SOCKETS33MANHOLE CONE ND 800Height cm ND Details Weight kg Article name50 – 75ND 800/ ND 625Eccentric,with climbing steps23.0 UE 80.63/75 FIB S75 – 100 30.0 UE 80.63/100 FIB S100 – 125 37.5 UE 80.63/125 FIB S125 – 150 43.0 UE 80.63/150 FIB S30 – 40 Centric,without climbing steps15.0 U 80.63/40 30 – 60 19.0 U 80.63/60 MANHOLE RING ND 800Height cm ND Details Weight kg Article name50800 With climbing steps20.0 E 80/50 FIB S100 34.0 E 80/100 FIB SFOR CHAMBER COVERS SEE PAGE 18MANHOLE BASE ND 800 FOR HOUSE-CONTROL-CHAMBER STRAIGHT CHANNEL Main channel Height cm Additionals inlets Details Weight kg Article name160 60 –straight inlet with elastomer lip seal for the connection of inlet pipe, bottom part with three-point support24,5 1 B 80.15/60 BID160 60 2 x 160same as 1 B 2 additional inlets, ND/OD 160, 45° left and right, bed drop +5 cm24,5 3 B 80.15/60 BID160 60 4 x 160same as 1 B 4 additional inlets, ND/OD 160, 45° and 90° left and right, bed drop +1/2 D26,5 5 B 80.15/60 BIDNEW CHAMBERIN CHAMBER RECONSTRUKTIONChamber-in-Chamber Reconstruktion. During a chamber-in-chamber reconstruktion a new ROMOLD chamber made of plastic material replaces the old one. Needless to say ROMOLD chambers have an easy-to-inspect channel in light grey. The clou is: you can keep the concrete chamber in the soil as an additional casing. 34MANHOLE BASE ND 800 STRAIGHT CHANNELMain channel Height cm Channel Details Article nameOD 160/180 50–Inlet and outlet designed asPE spigot for connection of PE pipe with electrofusion socket or smooth pipe using a double socketI PE 1 B 80.15/50 OD 200/225 50 I PE 1 B 80.20/50 OD 250/280 50 I PE 1 B 80.25/50 OD 315/355 50 I PE 1 B 80.30/50 MANHOLE BOTTOM ND 800 STRAIGHT CHANNEL WITH ADDITIONAL INLETSMain channel Height cm Channel Details Article nameOD 160/180 50–Inlets and outlet designed as PE spigot for connection of PE pipe with electrofusion socket or smooth pipe using a double socket, without bed drop, Inlets at 90°, 180° or 180°, 270°I PE 2 BL 80.15/50-90° OD 200/225 50 I PE 2 BL 80.20/50-90° OD 250/280 50 I PE 2 BL 80.25/50-90° OD 315/355 50 I PE 2 BL 80.30/50-90° OD 160/180 50 I PE 2 BL 80.15/50-270° OD 200/225 50 I PE 2 BL 80.20/50-270° OD 250/280 50 I PE 2 BL 80.25/50-270° OD 315/355 50 I PE 2 BL 80.30/50-270° OD 200/225 50 Inlets and outlet designed as PE spigot for connection of PE pipe with electrofusion socket or smooth pipe using a double socket without bed drop, Inlets 90°, 270°I PE 2 BT 80.20/50 OD 250/280 50 I PE 2 BT 80.25/50 OD 315/355 50 I PE 2 BT 80.30/50 OD 200/225 50 Inlets and outlet designed as PE spigot for connection of PE pipe with electrofusion socket or smooth pipe using a double socket, 2cm bed drop at Inlets 120° and 240° or at the inlets 90° and 270°I PE 3 BL 80.20/50-60° od. 90°OD 250/280 50 I PE 3 BL 80.25/50 OD 315/355 50 I PE 3 BL 80.30/50-60° od. 90°Straight channel Inlet 120°, 180° and 240°3 B(L)1 BB 2 BT2 B(L)Bended channel Inlet 90° and 180°or 180° and 270°Inlet 90° and 270°1 B355 BMANHOLE BASE ND 800 BENDED MAIN CHANNELMain channel Height cm Channel Details Article nameOD 160/180 50–Inlet and outlet designed as PE spigot for connection of PE pipe with electrofusion socket or smooth pipe using a double socket bended right or left channel: industrial produced, seamless and bended (not segmented)I PE 1 BB 80.15/50 -OD 200/225 50 I PE 1 BB 80.20/50-OD 250/280 50 I PE 1 BB 80.25/50-OD 315/355 50 I PE 1 BB 80.30/50- Bended right, supplementary digit for article number: Bended left, supplementary digit for article number:Channel bottom without channel with sumpFChannel straight with 4 additional inlets 45° and 90° right and leftROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Abwinkelungen alle 15ºLödermannNameDatum01.12.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei: NameBlattBlMaßstab M 1:10Projekt: Katalogzeichnung für MoMZeichnungs-Nr.: xxxROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 01.12.08105º90º120º135º 150º165º255º270º240º225º210º195ºROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Abwinkelungen alle 15ºLödermannNameDatum01.12.2008Bearb.Gepr.NormZust. Änderung Datum Name Datei: NameBlattBlMaßstab M 1:10Projekt: Katalogzeichnung für MoMZeichnungs-Nr.: xxxROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 01.12.08105º90º120º135º 150º165º255º270º240º225º210º195ºMANHOLE BASE ND 800 WITHOUT CHANNELHeight cm Details Weight kg Article name65 Flat bottom with climbing steps 34,0 F 80/65 FIB SBS115 Flat botom manhole with climbing steps (Combi-manhole) 41,5 FC 80.63/115 FIB SBSELEMENT SEALDetails Weight kg Article nameTriple Safety Seal according to EN 681-1 and EN 1277. For connecting ND 800 manhole components. 1,10 ES 80CUSTOMER-SPECIFIC REQUIREMENTSDetailsAdditional inlets, spigots, etc. 36PUBLIC TENDER TEXT EXAMPLEPE-Chamber ND 625 – straight channel ND/Da 160: PE-Chamber ND 625, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200%), monolithic construction, straight channel, straight inlet ND/OD 160 with elastomer seal for a flexible connection of pipes according to EN 681-1 and EN 1277, berm 1/1 D, outlet spigot ND/OD 160, horizontal reinforcement rings to secure uplift retention, Triple-Safety-Seal according to EN 681-1 and EN 1277, valid „Allgemeine Bauaufsichtliche Zulassung“ issued by DIBT or another national certificate issued by a recognised institute and valid Certificate of Conformity. Type ROMOLD, or equal. For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, chambers ND 625CHAMBERS ND 625 WITH AND WITHOUT CHANNELSDN 625height adjustment 300height45°heightheight adjustment 300DN 500±5° ±5°+5° +5°System chamberChamber ringsElastomer lip seal„Triple-Safety-Seal“37CHAMBER BASE ND 625 STRAIGHT CHANNELMain channel Height cm Additional inlets Details Weight kg Article name16060 – 90–straight inlet with elastometerlip seal for connection of inlet pipe, bottom part with three-point support18,0 1 B 63.15/90 BID90 – 120 24,5 1 B 63.15/120 BID120 – 150 31,0 1 B 63.15/150 BID150 – 180 37,5 1 B 63.15/180 BID180 – 210 44,0 1 B 63.15/210 BID200/25060 – 90 Inlet and outlet connection optional reduced, bottom part with three-point support21,5 1 B 63.25.20/90 BI90 – 120 28,0 1 B 63.25.20/120 BI31560 – 90bottom part with three-point support21,0 1 B 63.30/90 BI90 – 120 28,0 1 B 63.30/120 BI200/25060 – 902 x 200/160same as 1 B2 additional inlets,ND /Da 200/160, 45° left and right, bed drop +1/2 D cm22,5 3 B 63.25.20/90 BI90 – 120 29,0 3 B 63.25.20/120 BI16060 – 904 x 160same as 1 B4 additional inlets, ND /OD 160, 45° and 90° left and right, bed drop +1/2 D cm20,5 5 B 63.15/90 BID90 – 120 25,5 5 B 63.15/120 BID120 – 150 31,5 5 B 63.15/150 BID150 – 180 38,5 5 B 63.15/180 BID180 – 210 46,0 5 B 63.15/210 BID160/200 75 1 x 200 Inlet and outlet connection optional reduced, 1 additional inlet, ND /OD 200, 90° left or right, without bed drop, bottom part with integrated stand support17,8 2 BL 63.20.15/75-90° BI160/200 75 1 x 200 17,8 2 BL 63.20.15/75-270° BI160/200 35 - 75 2 x 200Inlet and outlet connection opti-onal reduced, 2 additional inlets, ND /OD 200, 90° left and right, without bed drop, bottom part withintegrated stand support18,9 3 BL 63.20.15/75 BICHAMBER RING ND 625Height cm ND Details Weight kg Article name10-40625 without climbing steps10,0 E 63/40.810-40 10,5 E 63/40.1030-60 12,5 E 63/60.860-90 17,5 E 63/90.8FOR CHAMBER COVERS SEE PAGE 1838Channel straight with 2 additional inlets 45° right and left1 B 3 B 5 BCHAMBER BASE ND 625 BENDED MAIN CHANNELMain channel Height cm Additional inlets Details Weight kg Article name160/200 75 - Inlet and outlet connection optional reduced, channel curved ND /OD 200, 30° right and left, integrated stand support, berm 2/3 D17,0 1 BB 63.20.15/75-150° BI160/200 75 - 17,0 1 BB 63.20.15/75-210° BICHAMBER BASE ND 625 WITHOUT CHANNELHeight cm Details Weight kg Article name60 – 90Flat base, for installation of inspection fittings, valves etc.19,0 F 63/90 BS90 – 120 25,5 F 63/120 BSELEMENT SEALDetails Weight kg Article nameAn ES 63 element seal is required for connecting ND 625 chamber elements. 0,65 ES 63ACCESSORIESAdditional inlets, pipe connections for welded pipelines and element welds by request.Channel straight Channel straight with 4 additional inlets 45° and 90° right and left39ROMOLD chambers ND 500 and ND 625Chamber bottom without channelStraight channel with 1 additional inlet, 90° right or left, without bed dropStraight channel with 2 ad-ditional inlets, 90° right and left, without bed dropF 2 BL 3 B(L)40PUBLIC TENDER TEXT EXAMPLEPE-Chamber ND 500 – straight channel ND/Da 160: PE-Chamber ND 500, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200%), monolithic construction, straight channel, straight inlet ND/OD 160 with elastomer seal for a flexible connection of pipes according to EN 681-1 and EN 1277, berm 1/1 D, outlet spigot ND/OD 160, horizontal reinforcement rings to secure uplift retention, Triple-Safety-Seal according to EN 681-1 and EN 1277, valid „Allgemeine Bauaufsichtliche Zulassung“ issued by DIBT or another national certificate issued by a recognised institute and valid Certificate of Conformity. Type ROMOLD, or equal. For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, chambers ND 500CHAMBERS ND 500WITH AND WITHOUT CHANNELSDN 625height adjustment 300height45°heightheight adjustment 300DN 500±5° ±5°+5° +5°System chamber Chamber ringsElastomer lip seal „Triple-Safety-Seal“41CHAMBER BOTTOM ND 500 WITHOUT CHANNELHeight cm Details Weight kg Article name60-90 Flat base, for installation of inspection fit-tings, valves etc.18.0 F 50/90 BS90-120 22.0 F 50/120 BSELEMENT SEALDetails Weight kg Article nameAn ES 50 element seal is required for connecting ND 500 chamber elements. 0.45 ES 50ACCESSORIESAdditional inlets, pipe connections for welded pipelines and element welds by requestCHAMBER RING ND 500Height cm ND mm Details Weight kg Article name10-40500 without climbing steps7.0 E 50/4030-60 10.5 E 50/6060-90 15.0 E 50/90CHAMBER COVERS ON PAGE 18CHAMBER BASE ND 500 STRAIGHT CHANNELMain channel ND/Da Height cmAdditional inlets ND/Da Details Weight kg Article name200/25060 – 90–Inlet and outlet optio-nal reduced,bottom part with three poin support18.0 1 B 50.25.20/90 BID90 – 120 22.0 1 B 50.25.20/120 BID16060 – 902 x 160straight inlet with elastomer lip seal for connection of inlet pipe, 2 additional inlets DN/OD 160, 45° left and right, bed drop 1/2 D cm16.5 3 B 50.15/90 BID90 – 120 20.5 3 B 50.15/120 BID120 – 150 24.5 3 B 50.15/150 BID150 – 180 29.0 3 B 50.15/180 BID180 – 210 33.0 3 B 50.15/210 BIDChannel straight Channel straight with 2 additional inlets 45° right and leftChamber bottom without channel1 B 3 B F42WHAT YOU NEED TO KNOW ABOUT ENERGY COMPENSATING CHAMBERSIn strongly inclined areas (e.g. mountain drainage) the standard pipeline gradient results in very deep pipe trenches with short chamber intervals. The construction costs are usually uneconomical. Using pipelines that are installed parallel to the surface, mainly made of PE, is a better alternative. The high rates of flow occurring are reduced in energy compensating chambers that are placed about 100 to 200 meters apart. Applying above mentioned performance it is possible to apply shallow chambers and to downscale the diameters (also see pg. 43 for considerable reduction of number of chamber). Actuated by welded PE-pipework, this results in a flexible, leak-tight sewer pipe system. For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, energy compensating chambersPUBLIC TENDER TEXT EXAMPLEPE-Energy compensating chamber ND 1000:PE-Energy compensating chamber ND 1000, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200 %), round bottom chamber, tangential inlet on the chamber wall and centric outlet on ç ENERGY COMPENSATING CHAMBERSSELF-CLEANING SPHERICAL BASESDN/OD inlet DN 625 DN 1000heightbed dropinlet spigot RSToutlet spigot RSR0°change of flow direction180°90°DN/OD outlet43ROUND BOTTOM ND 625, ND 800, ND 1000Height cm ND mm Details Weight kg Article name90 625 Without channel, integrated outlet spigot ND/OD 200/160 17.5 RBS 63.20.15/9090 625 Without channel, maximum pipe diameter ND 200 17.0 RB 63/9065800 Without channel, maximum pipe diameter ND 30018.5 RB 80/65 BS neu80 21.0 RB 80/80 BS neu701000 Without channel, maximum pipe diameter ND 60033.5 RB 100/70 BS neu100 42.0 RB 100/100 BS neuFurther chamber assemblies with element seals, rings, and cones (see ND 1000 page 28 ff. ND 800 page 32 ff. and ND 625 page 36 ff).ACCESSORIESDetails Article nameChamber opening with gradient (max. 25°) for adapting to area US 63Inliner from high molecular PE for ND 1000(Consult ROMOLD about the necessity of using this plate). PP 200/100/2 PESeal for ventilation line, adapter for other piping materials see pg. 56Tangential pipe connection at the inlet (RST) or outlet spigot (RSR) for energy compensating chamber available as optionAdditional inlets and element welds upon request.Round base for welding of PE-pipe connections as energy compensating or pressure line end chamber.RBSaving potential thanks to use of ROMOLD energy compensating chambers.ç the round bottom, cone ID 625 (without steps), horizontal reinforcement rings to secure uplift retention, Triple-Safety-Seal according to EN 681-1 and EN 1277, with valid technical approval „Allgemeine Bauaufsichtliche Zulassung“ issued by DIBT or another national certificate issued by a recognised institute and valid Certificate of Conformity. Type ROMOLD or equal. For latest information on this topic, visit www.romold.de, menu serviceFOR CHAMBER COVERS SEE PAGE 1844DN/OD inletchange of flow directionbed dropheight adjustment250inlet spigot RSToutlet spigot RSRDN/OD outlet0°90°180°270°DN 800DN 625heightflanged connectionoptionalPRESSURE PIPE END CHAMBERSNO STANDING WATER IN CHAMBERWHAT YOU NEED TO KNOWPressure pipe end chambers are normally planned with a base with rising channel, so as to ensure less turbulence and reduce the H2S corrosion of the concrete chambers. PE is absolutely chemically resistant to H2S and thus allows for other solutions. The pressure pipe is connected tangentially and higher than the outlet at the chamber. A strong turbulence is effected by the changed positioning of the inlets and outlets and thus assisting the outgassing of H2S in the pressure pipe end sump. A reduction of H2S load and thus a decrease in the unpleasant odor and concrete corrosion further in the sewer line are the positive results. In addition to that, the swirling in the chamber results in enriching the waste water with oxygen. If necessary, the H2S loaded waste air may be purified using ROMOLD Activ-filters (see pg. 57). For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, pressure pipe end chambers45Round bottom, for welding of PE pipe connection, as pressure pipe end chamberPressure pipe end chamber with tangential inlet and two outlets RBPUBLIC TENDER TEXT EXAMPLEPE-Pressure pipe end chamber ND 625: PE-Pressure pipe end chamber ND 625, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200 %), round bottom chamber, tangential inlet on the chamber wall and centric outlet on the round bottom, horizontal reinforcement rings to secure uplift retention, Triple-Safety-Seal according to EN 681-1 and EN 1277, valid „Allgemeine Bauaufsichtliche Zulassung“ issued by DIBT or another national certificate issued by a recognised institute and valid Certificate of Conformity. Type ROMOLD, or equal. For latest information on this topic, visit www.romold.de, menu serviceROUND BOTTOM ND 625, ND 800, ND 1000Height cm ND mm Details Weight kg Article name90 625 Without channel, integrated outlet spigot ND 200/ND 150 17.5 RBS 63.20.15/9090 625 Without channel, maximum pipe diameter ND 200 17.0 RB 63/9065800 Without channel, maximum pipe diameter ND 30018.5 RB 80/65 BS neu80 21.0 RB 80/80 BS neu701000 Without channel, maximum pipe diameter ND 60033.5 RB 100/70 BS neu100 42.0 RB 100/100 BS neuFurther chamber assemblies with element seals, rings, and cones (see ND 1000 page 28 ff. ND 800 page 32 ff. and ND 625 page 36 ff).ACCESSORIESDetails Article nameChamber opening with gradient (max. 25°) for adapting to area US 63Seal for ventilation line, adapter for other piping materials look page 56Tangential spigot at the inlet (RST) or outlet (RSR) for pressure pipe end chamber optionalAdditional inlets and element welds upon request.FOR CHAMBER COVERS SEE PAGE 1846PRESSURE PIPE END CHAMBER TYPE ATVRENOWNED DESIGN MEETS MODERN MATERIALSCHAMBER BASE ND 1000 RISING, STRAIGHT MAIN CHANNELHeight cm Pressure pipe Details Article name50 up to OD 160welded inlet at specified angle, for the connection of PE pipes with electrofusion sockets, outlet designed as femal socket or spigot, berme height up to 1/1 D.I PE 1B 100.25/50 DESFor additional chamber construction using element seals, rings and cones, see I PE ND 1000 page 28 ffPUBLIC TENDER EXAMPLE TEXTPressure pipe end chamber ND 1000 - according to ATV A 157 made of polyethylene (PE) in accordance with DIN EN 13598-2 and DIN EN 476, made of 100% virgin material with no recycled parts, homogeneous, and without foaming agents, anti-lift design, solid-walled finished parts with exterior ribs, chamber rings and eccentric cone with integrated, light-colored, corrosion-resistant climbing steps, in accordance with national safety regulations, triple safety seal (3-sided lip seal) in compliance with EN 681-1 and EN 1277 as element seal, chamber bottom with non-deforming, flat support surface, light-colored, inspection-friendly rising channel, straight passage, welded inlet at specified angle, for the connection of PE pipes with electrofusion sockets, outlet designed as femal socket or spigot, berme height up to 1/1 D. For current information on this topic, see www.romold.de under Service, Product information under Products, Discharge systems, pressure pipe end chamber1 2 3 41 2 3 4ABCDEFABCDEFROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.I PE DN 1000 Druckleitungsendschacht - ATVBernerNameDatum05.08.2010Bearb.Gepr.NormZust. Änderung Datum Name Datei: Katalog I PE 1 B 100.25-50-DESBlattBlMaßstab M 1:20Projekt: StandardZeichnungs-Nr.:DLE - I PE 1 B 100.25/50-DESROMOLD GmbHD-83395 FreilassingWiedergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadensersatz.Datum: 26.08.10V2 zul.stutz 160 + Red. 25.08.10 WBansteigendesGerinneBodenRingKonusPressure Pipe End Chamber according to ATV-DVWK-A 157coneringbaserising channel47 For current information on this topic, see www.romold.de under Service, Product information under Products, Discharge systems, pressure pipe end chamberROMOLD ROAD GULLIES: THE TOP ACHIEVERS* WITH THE DEALERSMORE THAN 100.000 - TO DATEWIDEST RANGE OF PRODUCTION - GRI, GR, GRT, GS WIDEST RANGE OF CONNECTION - SOCKET ENDED PIPES & WELDED CONNECTIONSROMOLD ROAD GULLIES: A REAL HIT* AT THE BUILD SITEROMOLD ROAD GULLIES: THE FAVORITES* OF LOCAL COMMUNITIES15 YEARS OF EXPERIENCE - WITH ROAD GULLIESNO FROST DAMAGE - USING HYDROPHOBIC MATERIALNO LEAKS IN THE PIPE CONNECTION - USING SPIGOT-SOCKET CONNECTIONNO COMPONEN SINKAGE - USING THE VERY LATEST IN RIB TECHNOLOGYLOW INSTALLATION COSTS - USING THE MONOLOTHIC DESIGNNO REPAIR COSTS - THANKS TO MORTAR FREE INSTALLATION AND LOAD DISTRIBUTIONNO CONCRET BACKFILLING OF RIPS - SAVES TIME AND MONEYMINIMAL INSTALLATION TIME - REDUCED TO THE MAX INNOVATION MEETS INDUSTRY STANDARD - SET UP BASED ON INDUSTRY STANDARD TO CL. DROAD GULLIESSOLUTIONS FOR ALL APPLICATION AREASROAD GULLY: STANDaRDROAD GULLY: STENCH TRAPROAD GULLY: WET SLUDGE TRAPROAD GULLY: LONGITUDINAL DRAINAGEOK FahrbahnOK Bordstein• Direct load-distribution into the base layer of road - no site concrete reinforce-ment required for surrounding the near surface components.• Adjustable height• all road gullies provide additional pipe connections at site.• Fits to standard near surface components up to cl. D.DETAILS WHICH MAKE THE DIFFERENCEcurbroad48IMPORTANT INFORMATIONROMOLD road gullies are suitable for public roadways and industrial applications. Traditional support rings, grates, and dirt buckets can be used. Road gullies of type GS are equipped with stench trap (siphon), incl. separator function and optionally with splitter for cleaning option. Connections are suitable for all common plastic pipes. Other materials can be connected using adapters. The monolithic gullies are suitable for welded system solutions. Do you require products in special shapes? Let us know. For current information on this topic, see www.romold.de under Products, Discharge systems, Road gulliesTECHNICAL DATA: Material: homogeneous virgin material Poly-ethylene (PE) or Polypropylene (PP) only one component (• with GRT + cone 50/50 or 50/30)pipe line can be connected or welded• no root ingrowth• impact-proof, break-proof• resistant to road salt and mineral oil / • chemical-resistant SLW 60 (Kl. D 400) resilient• load transmission via interlocking • connection with road structurecompatible with concrete support ring 10a • or 10b in accordance with DIN 4052use of standard grating and buckets• lifecycle: >50 years• delivery: ready for connection, exclusive • gratings and supoort ringsplastic support rings Suitable for all ROMOLD raod gullies. Support ring made of plastic, break-proof and direct attachable, no mortar bed necessaryAll ROMOLD road gullies, GRI, GR, GS, GRT are indiviualy drill-capable (sealed pipe connection, with ROMOLD seal typ IS is possible)INSPIRING DETAILSAll ROMOLD road gullies (GRI, GR, GS, GRT) are shortable.ROMOLD Road gullies: THE ORIGINAL AT THE BEST PRICEDrainage49Version PP: for socket ended pipesGRI 40.50.50.15/45 BI GRI 40.50.30.15/45 BIVersion PE: for socket- & welded connectionsGR 40.50.30.15/45 BIoutlet straight or 45° or 90° right/leftGR 40.50.50.15/45 BIROAD GULLIES STANDARD GRI AND GR TYPESGR 40.50.30.15/63 BI GR 40.50.50.15/63 BIFor high dirt bucketsMagerbeton B153. Min.: bedding in lean concrete mix7. Min.: backfilling and compacting15. Min.: assembly of grating5. Min.: height adjustmentPUBLIC TENDER TEXT EXAMPLE ROMOLD PP road gully ND 400, for grating 500x300 mm class C 250 or D 400 in accordance with DIN EN 124/DIN 1229, material PP, road gully made of 100% virgin material with no recycled parts or foaming agents. Outlet connection ND /OD 160 mm, inclination 10°, connection for PVC-KG pipes for DIN-compliance EN 1401 and PP pipes for DIN EN 1852 compliance, with integrated shift protection, suitable for concrete support ring 10b for DIN 4052-3 compliance, suitable for attachment of dirt bucket form D1 for 4052-4DIN-compliance, with horizontal reinforcement rings for interlocking connection with the street structure (load transmission). Color: blue, Installation height: app. 45 cm (total height with grating: app. 65 cm), installation according toROMOLD installation instructions.Even highways are no matter for the ROMOLD road gully.50Road gully Typ GR 40.50.30270° (90° L)225° (45° L)Standard135° (45° R)90° (90° R)GR 40.50.30.15/45-270° BIGR 40.50.30.15/45-225° BIGR 40.50.30.15/45 BIGR 40.50.30.15/45-135° BIGR 40.50.30.15/45-90° BIGehsteig270° (90° L)225° (45° L)Standard135° (45° R)90° (90° R)GR 40.50.30.15/45-270° BIGR 40.50.30.15/45-225° BIGR 40.50.30.15/45 BIGR 40.50.30.15/45-135° BIGR 40.50.30.15/45-90° BIsidewalkHeight cm Details Weight kg Article name35 – 45for welded systems and socket ended pipes, straight outlet, horizontal reinforcement rings, outlet connection ND /OD 160, Grating 500 x 500 mm or 500 x 300 mm7,5GR 40.50.30.15/45 BI GR 40.50.50.15/45 BI53 – 63for welded systems and socket ended pipes, straight outlet, horizontal reinforcement rings, outlet connection ND /OD 160 for high dirt bucket Grating 500 x 500 mm or 500 x 300 mm8,6GR 40.50.30.15/63 BI GR 40.50.50.15/63 BI100 – 125 for welded systems and socket ended pipes, ND 450, outlet connection ND /OD 200 and 160 16,5 GR 45.20.15/12535 - 45 for socket ended pipes material PP, straight outlet (cannot be welded to the pipe line), Grating 500 x 500 mm or 500 x 300 mm 3,6 GRI 40.50.XX.15/45 BI35 – 45 for welded systems and socket ended pipes, with outlet 45° right, Grating 500 x 300 7,0 GR 40.50.30.15/45-135° BI35 – 45 for welded systems and socket ended pipes, with outlet 45° left, Grating 500 x 300 7,0 GR 40.50.30.15/45-225° BI35 – 45 for welded systems and socket ended pipes, with outlet 90° right, Grating 500 x 300 7,0 GR 40.50.30.15/45-90° BI35 – 45 for welded systems and socket ended pipes, with outlet 90° left, Grating 500 x 300 7,0 GR 40.50.30.15/45-270° BIca. 16 - 24 * Grating class C 250 or D 400, in connection with support ring 10 a or 0 b commercialDirt bucket form B1, hot-dipped, low design or A4 and A2, hot-dipped, high design or made with plastic commercialDirt bucket D1, low design or C2, C3 high design commercialca. 6 Plastic support ring for road gully with grate 500 x 500 mm 13,0 PARD 50.50ca. 6 Plastic support ring for road gully with grate 500 x 300 mm 4,1 PARD 50.30ROAD GULLY ND 400, ND 450 GRATING 500 x 500 mm bzw. 500 x 300 mm* = Ask about our action list prices. These will vary based on order quantity.Sidewalk51ROAD GULLY ND 400, ND 450 GRATING 500 x 500 mm bzw. 500 x 300 mmFor longitudinal drainage + 3 inlets + turnable grating + can be shortenedROAD GULLYFOR LONGITUDINAL DRAINAGE For longitudinal drainage + 1 inlet + turnable grating + can be shortenedGRT 1B 45.50.XX.30.25/90 Height from 60 cm to 160 cm incl. turnable grating. pipe connections ND/OD 315 / ND/OD 250GRT 3B 45.50.XX.20.15/90 Height from 60 cm to 160 cm incl. turnable grating. pipe connection ND/OD 200 / ND/OD 160 DN400605-1065ca.200ROMOLD PE road gully ND 450, for grating300 x 500 mm class C 250 or class D 400 in ac-cordance with DIN EN 124 / DIN 1229, material PE, made with 100% virgin material with no recycled parts or foaming agents. Resistant to agressive wastewater, road salts and frost, consisting of bottom part (shorting dimension 460 mm) and turnable grating adapter. Bottom part with inlet option with 180° with 3-point support (self-standing), outlet connection ND /OD 315 or 250 mm, gradient app. 1%. Connection for PVC-KG pipes in accordance with DIN EN 1401, for PE pipes in accordance with DIN 8074/75 or DIN EN 12666 or PP pipes in accordance with DIN EN 1852, with horizontal ribs. Grating adapter with integrated shift protection, compatible with support ring 10b in accordance with DIN 4052-3 made of concrete or plastic, suitable for attachment of dirt bucket form D1 for DIN 4052-4-compliance. Color: black, Installation height: app. 160 cm (Overall instal-lation height with standard grating: app. 180 cm).PUBLIC TENDER TEXT EXAMPLEHeight cm Outlet Details Weight kg Article name60 - 105ND/OD315/250Road gully ND 450 for longitudinal drainage, outletND /OD 315 and 250, 1° gradient, turnable Grating 500 x 500, optionally 500 x 300, with element seal, can be shortened21,1 GRT 1B 45.50.XX.30.25/10595 - 140 25,1 GRT 1B 45.50.XX.30.25/140115 - 160 27,1 GRT 1B 45.50.XX.30.25/16060 - 105ND/OD 200/160Road gully ND 450 for longitudinal drainage, 1° gradient, turnable Grating 500 x 500 optionally 500 x 300 with element seal, outlet ND/OD 200 and 160, 2 additional inlets ND/OD 200 and 160, can be shortened21,6 GRT 3B 45.50.XX.20.15/10595 - 140 25,6 GRT 3B 45.50.XX.20.15/140115 - 160 27,6 GRT 3B 45.50.XX.20.15/160ROAD GULLIE ND 450 FOR LONGITUDINAL DRAINAGE GRATING 500 x 500 mm bzw. 500 x 300 mm* = Ask about our action list prices. These will vary based on order quantity.A 952ROAD GULLEY WITH WET SLUDGE TRAPwith sludge trap + furnable grating + weight adjustment440-900550200DN400DN450DN/OD200DN/OD160height adj. 460ca.1%140990-1450GRT 45.50.xx.15/105 height: 105 cmsludge trap volume: 87 lGRT 45.50.xx.20.15/145 height: 145 cmsludge trap volume: 76 lGRT 45.50.xx.20.15/200 height: 200 cmslude trap volume: 156 leasy handlingROMOLD PE road gully ND 450, for grating 500 x 500 mm class C 250 or class D 400 in accordance with DIN EN 124 / DIN 1229, material PE, made with 100% virgin material with no recycled parts or foaming agents. Resistant to agressive wastewater, road salts and frost, consisting of bottom part (shorting dimension 460 mm) and turnable grating adapter. Bottom part: Round bottom with flat support surface (self-standing), optimized form for cleaning with suction tube, outlet connection ND /OD 200 or 160 mm, gradient app. 1%, outlet app. 55 cm above ground, storage volu-me app. 76 liter. Connection for PVC-KG pipes in accordance with DIN EN 1401, for PP pipe in accordance with DIN EN 1852 or for PE pipes in accordance with DIN 8074/75 or DIN EN 12666, with horizontal ribs. Grating adapter with integrated shift protection suitable for concrete support ring 10a in accordance with DIN 4052-3, suitable for attachment of dirt bucket form B1 in accor-dance with DIN 4052-4. Color: black, installation height: app. 145 cm (total installation height with standard grating: app. 168 cm).PUBLIC TENDER TEXT EXAMPLEHeight cm Outlet Details Weight kg Article name103 - 105 ND/OD 160For welded systems and socket ended pipes, turnable Grating 500 x 500 mm or 500 x 300 mm, outlet connection tilted by 45° 16,5 GRT 45.50.XX.15/10516,5 GRT 45.50.XX.15/105100 - 145 ND/OD 200/160For welded systems and socket ended pipes, turnable Grating 500 x 500 mm or 500 x 300 mm, can be shortened21,5 GRT 45.50.XX.20.15/14521,5 GRT 45.50.XX.20.15/145155 - 200ND/OD 200/160 For welded systems and socket ended pipes, turnable Grating 500 x 500 mm or 500 x 300 mm, can be shortened29,0 GRT 45.50.XX.20.15/20029,0 GRT 45.50.XX.20.15/200ROAD GULLY ND 450 WITH WET SLUDGE TRAP AUFSATz 500 x 500 mm bzw. 500 x 300 mm* = Ask about our action list prices. These will vary based on order quantityNeW extension for all processes TYP gRT - can be shortenedGRT E 40/55 Installation height 55 cm / Height adj. 45 cm incl. seal53ROAD GULLYWITH STENCH TRAPRoad gully type GS with stench trap in different versions (diameter and installation height). By request.100 - 185300150730950435Da160ROMOLD PE-road gully ND 400, with outlet ND 150 for grating 500 x 500, outlet connection ND /OD 160, for connection of PVC pipe in accordance with DIN EN 1401, for PP pipe in accordance with DIN EN 1852 or for PE pipe in accordance with DIN 8074/75 or DIN EN 12666. Road gully with stench trap/siphon incl. connection for camera inspection or cleaning device. Connection with plug made of NBR for sealing in operating state and for extraction during cleaning and inspection procedures. Height: 73 cmPUBLIC TENDER TEXT EXAMPLEHeight cm Details Weight kg Article name73 with stench siphon, for welded systems and socket ended pipes with splitter for cleaning option, outlet connection ND /OD 160 (additional versions by request) 12,5 GS 40.15/73 PROAD GULLY WITH STENCH TRAP = Ask about our action list prices. These will vary based on order quantity.*WiTH sTeNCH TRaP54WATER METER CHAMBERSFOR THE ASSEMBLY OF WATER METERSWHAT YOU NEED TO KNOW The water meter chambers are suited for watermeters QN 2.5 and 6 (QN 10 available on request). The height is flexible. The chamber base is equipped with a PE-support for light-weight installation of meters. The chambers are equipped with a flat ribbed base with pump sump, integrated steps and a polystyrene insulating board which serves as thermal insulation and dirt trap. For latest information on this topic, visit www.romold.de, menu products, submenu supply-/dischargesystems, water meter chambersPUBLIC TENDER TEXT EXAMPLEPE-water meter chamber ND 1000 for water meter Qn=2,5 or 6,0 m3/h: PE-Chamber ND 1000, 100% virgin material without recycling content (ultimate elongation respectively elongation at tear >_ 200 %), reinforced chamber base without channel, with corrosion-resistant steps, vertical step distance 25 cm, incl. console for water meter Qn 2,5 m3/h or 6,0 m3/h, inlet seals OD = 32 mm to 63 mm, polystyrene plate, clear opening of cone 625 mm partly eccentric, horizontal reinforcement rings to secure ç 55Water meter chamber insideCHAMBER ND 1000 - MONOLITHICHeight cm Details Weight kg Article name140PE-water meter CHAMBERS ND 1000/625flat, ribbed pump bottom with sump, with corrosion-resistant climbing steps, incl.Platform for water meter installation fittings Qn 2.5 and 6.0 m3/h, support for polystyrene insulation slab integrated in eccentric PE chamber cone LW 625 in accordance with DIN 403470,0 FWCE 100.63/140.2 SBSK165 80,0 FWCE 100.63/165.2 SBSKPolystyrene insulating slab for chamber cone 0,6 FWP 63Additional PE-support for installation of water meters 1,8 FWKA 40.2ç uplift rentention, valid „Allgemeine Bau- aufsichtliche Zulassung“ issued by DIBT or another national certificate issued by a recognised institute and valid Certificate of Conformity. Type ROMOLD or equal. For latest information on this topic, visit www.romold.de, menu serviceFOR CHAMBER COVERS SEE PAGE 1856ACCESSORIESSEALS, CUP SAWS AND WELDINGINLET SEALS FOR ND 500, ND 625 AND ND 800 CHAMBERSfor pipes Details Weight kg Article nameOD = 32 mmInlet seal according to EN 1277, material SBR, standard in socket design for connecting a PVC pipe according to EN 1401, a PP pipe according to EN 1852, and/or a PE pipe according to EN 126660,01 IS 32OD = 40 mm 0,02 IS 40OD = 50 mm 0,05 IS 50OD = 63 mm 0,06 IS 63OD = 75 mm 0,07 IS 75OD = 90 mm 0,08 IS 90OD = 110 mm 0,16 IS 110 ND 100OD = 125 mm 0,17 IS 125 ND 125OD = 140 mm 0,22 IS 140OD = 160 mm 0,23 IS 160 ND 150OD = 180 mm 0,29 IS 180OD = 200 mm 0,32 IS 200 OD = 225 mm 0,36 IS 225OD = 250 mm 0,38 IS 250 OD = 315 mm 0,42 IS 315 ND 300OD = 400 mm 0,64 IS 400 57CUP SAWS FOR ND 500, ND 625 UND ND 800 CHAMBERSfor pipes Details Weight kg Article nameOD = 32 mm (IS 32)for pipe seal openings0,07 CS 32OD = 40 mm (IS 40) 0,10 CS 40OD = 50 mm (IS 50) 0,12 CS 50OD = 63 mm (IS 63) 0,15 CS 63OD = 75 mm (IS 75) 0,17 CS 75OD = 90 mm (IS 90) 0,26 CS 90OD = 110 mm (IS 110) 0,38 CS 110 ND 100OD = 125 mm (IS 125) 0,46 CS 125 OD = 140 mm (IS 140) 0,54 CS 140OD = 160 mm (IS 160) 0,70 CS 160 ND 150OD = 180 mm (IS 180) 0,88 CS 180OD = 200 mm (IS 200) 1,06 CS 200 OD = 225 mm (IS 225) 1,36 CS 225OD = 250 mm (IS 250) 1,66 CS 250 OD = 315 mm (IS 315) 2,52 CS 315 ND 300OD = 400 mm (IS 400) 3,54 CS 400 Saw adapter for all cup saws 0,25 CSA2WELDED SPIGOTS AND ADDITIONAL CHANNELSDetails Article nameWelded pipe connection, e.g. for drop structures RSG (32 up to 500)Additional channel Gz (160 up to 500)Element welding of chamber parts EV (500 up to 1000)ACTIV-CARBON FILTERDetails Weight kg Article nameActiv-Carbon Filter for wastewater chambers for elimination of odors 6,0 FIS 0600Replacement for Activ-carbon wastewater chamber filter 1,0 CAR 0600PLEASE NOTE AS WELL OUR FILTER-CATALOG58ASSEMBLY- AND INSTALLATION INSTRUCTIONSFOR ROMOLD I PP & I PE MANHOLES ND 10001. TRANSPORT AND STORAGEStorage of the manhole elements standing on level ground.Provided element seals should be stored packed, protected from frost and direct sunlight.2. GENERAL INFORMATIONROMOLD I PP / I PE-manholes are supplied ready to connect.The delivery has to be checked for completeness.All components must be checked for Damage or contamination before installation and if necessary cleaned or replaced. Dam-aged components must not be installed3. ASSEMBLING AND INSTALLING OF THE MANHOLE 3.1 BEDDING (GRANULAR SUBBASE)The minimum required thickness below the base is 10cm. The thickness of the lower bedding layer (subbase) is according to EN 1610, Section 7.2 performed as “bedding type 1”. The support area of the manhole base has to be stable, and must be carried out in a flat, planar manner.The support area of the manhole base is established in accord-ance with the planning (differential between base to channel level = 19cm).3.2 BASE AND PIPE CONNECTIONThe base shall be positioned on the prepared support area according to the connecting pipes. The adjustment and flow direction of the chamber base must be checked.Socket ended pipes:All pipe connections at I PP are designed as sockets. On the sockets and in the channel flow direction arrows are attached. The connecting sockets are designed for direct mounting of PVC pipes according to EN 1401, PP pipes according to EN 1852 or plain plastic pipes. For the connection of other pipe materials, adapters or short pipes and cuffs are used (Note: with a change in material or when using special connection-adapters a created bed drop may be considered).The proper seat of the inserted seals should be checked out and inspected for Damage, contamination may be required to be cleaned. Apply sufficient lubricant on the inside of the socket and the spigot end of the connecting pipe and then in-sert the pointed end up to the dead stop in the socket. In all sockets horizontal angles of ± 3.75° and gradient changes up to 6.5% are possible. At the same time direction and gradient change, the indicated maximum values reduced accordingly. There are no connectors (short pipes or joints) required be-tween ROMOLD PP-manhole and pipesWelded connection of PE pipe:Bases are delivered with welded spigots at the in- and outlet. The connection is done by using electrofusion sockets.3.3 CONNECTION OF MANHOLE ELEMENTSTo create the plug-in connection the ROMOLD element-seal is to be slipped on to the upper end of the base or ring and che-cked for precise seating. Thoroughly clean ROMOLD element-seal and apply sufficient lubricant. Clean the locating slot of the upper element and join together with the element seal to the lower element without tilting. The manhole elements have vertical marks to align the elements to ensure the vertical alignment of the ladder. The manhole elements are connected together up the “stop” by using only bday-weight or mdaest force.Installation Tip: to avoid that an air cushion can be generated between ROMOLD element seal and upper slot, we recommend the use package leads placed over the element seal.After assembling of the upper manhole element pull out the package seal. Alternatively, a cable tie can be used - smooth side of the cable tie set to seal. 593.4 BACKFILLING MATERIALIt is important to ensure that non-cohesive materials are used for backfilling. The maximum particle size of rounded gravel material must not be larger than 32 mm and 16 mm if broken material is used. The backfilling material must meet the requirements G1 or G2 according to ATV-A 127, section 3.1. The requirements of EN 1610, Section 5.3, or DWA-A 139, Section 7.1, must be followed. 3.5 BACKFILLING AND COMPACTING The width of the backfilling must be in accordance with DIN EN 1610, Table 1 at any point in at least 40 cm. When installing the chambers in groundwater, for lift retention reasons a backfilling width of at least 50 cm is to be main-tained all around. The area of the pipe connection to the manhole has to be ca-refully under-packed e.g. with a narrow hand stamper. The backfilling material is to be inserted carefully and in layers of 20 – 40 cm layerthickness and compacted with a medium vib-rating stamper (approx. 50kg). The number of required compacting passes per layer depen-dent on backfilling material, dumping weight and compacting device are to be taken from table 2 from DWA-A 139 or table 6 from DIN EN 1046. A minimum degree of compaction of DPr = 97 % according to DWA-A 139, section 11.1 is to be es-tablished. In road founDations, at road level, a deformation module EV2 of at least 100 MN/m2 according to ZTVE-StB 94 is necessary for supporting the cover Class D 400 (compare section „installation of the cover“). Installation Tip: before installation the backfilling material attach the upper unit (without seal) to the base or the ring and use ROMOLD-PE construction-site cover (yellow) or steel plate on the upper unit. After then put the backfilling material on the lid, wherein the backfilling material is distributed around the manhole is protected from contamination.3.6 HEIGHT ADJUSTMENTThe height adjustment is done by shortening the neck of the upper unit. ROMOLD manhole have a maximum shortening of 25cm. The cutting is done with a saw in the rib-valley of the upper unit. The valleys are arranged in a distance of 1 cm. The resulting cut is deburred.3.7 SUBSEQUENT CONNECTION TO THE ELEVA-TION ELEMENT (RING)Drill manhole with electric hand drill with ROMOLD cup saw in the desired position in total drilling depth. The drilling in the area of a connecting element is not allowed. Burr hole and in-sert the seal without lubricant from the outside. The collar of the seal is up to the ribs on the outside of the manhole. Lubri-cate the spigot end of the pipe and the inside of the seal and then insert the pipe with an inner overlap. 4. INSTALLATION OF COVER4.1 CONCRETE LOAD DISTRIBUTION RING WITH COMMERCIAL COVERThe ROMOLD concrete support ring, or concrete load distribu-60tion ring conducts the traffic loads in the road foundation and keeps it away from the manhole. It is important to ensure there is no direct load contact occurs between concrete ring and manhole (concrete support ring extends about 4 cm above the edge of the upper unit). Below the concrete support ring an EV2 module of at least 100 MN/m2 must be achieved. The bedding of the concrete support ring must be planar and free of point loads (possibly using grit, sand or poor concrete).If needed, the upper unit seal is to be mounted on the upper unit neck before assembling the concrete support ring with sufficient lubricant on the concrete ring and the seal. The concrete support ring has to set up centrally without af-fecting the bedding. Until the installation of the cover the concrete support ring is covered with a steel plate. The total height of concrete support ring and commercial cover class D 400 is round about 19 cm (without using a compensa-tion ring AR-V 625 x 60 mm) from the upper edge of the cone. 4.2 SELF LEVEL® COVERSWhen using self level® covers alternatively, a small sized con-crete support ring (BARB 67 VS) is used as a bearing for the aDapter rings made of concrete or steel. Installation instructions and height see documents of the re-spective cover manufacturer.4.3 CONCRETE SLABSManhole installation analogy step 3.1 to 3.5On top manhole element assemble element seal ES 100 and use enough lubricant. Move the concrete cover plate horizon-tally and centered on the manhole on the prepared stable base. It is important to ensure there occurs no direct load contact between the concrete cover plate and the manhole. A commercially cover up to class D 400 can be assembled on the concrete cover plate. The height adjustment of the cover can be done with concrete balancing rings.4.4 ODOR FILTERIf odor a ROMOLD activated carbon filter can be installed in the frame of he cover.615. INSTALLATION SKETCH:KonusRing(e)BodenDN 625DN 1000Ø113cmca. 25cm180°270°90°0°PP-Schacht DN 1000, Betonauflagering mit BEGU AbdeckungBettung (Sauberkeitsschicht)nach EN 1610 (mind. 10cm)19cm50cm25 / 50 / 75 / 100cm50-75cmAbdeckungVerfüllmaterial:nicht bindiges MaterialRundkorn bis 32mmKantkorn bis 16mmVerfüllbreite: mind. 40cmbei GW mind. 50cmlageweise Einbringen undVerdichtenVerdichtung: DPr = 97%ebenes Auflager für Betonauflagering(Feinsplitt, Sand od. Mörtel)EV2-Modul: mind. 100 MN/m2Betonauflagering (BARD 67 VS)AR-V 625 (bei Bedarf)BEGU Abdeckung D 400ca. 4cm (b) 25cm (a)(a) Konushals imRippental kürzen(Rippenabstand 1cm)AA(A) ElementverbindungElementdichtung DN 1000ES 100max. 6,5%max. 6,5%± 3,75°± 3,75°5cm(b) Abstand OKgekürzter Konushalsbis UK AR-Vbzw. AbdeckungEinbautiefeIPP 1 B(B) 100.xx/50(-yyy°)IPP E 100/xxx SIPP UE 100.63/75 SDichtung (c)(c) Konusdichtung (optional)auf Konushals montierenmin. 40cm(bei GW min. 50cm)WB, 08.03.201062GENERAL ROMOLD-PE-Chambers are supplied ready to connect. Pipe seals at the inlet are already inserted and the moulded spigot at the outlet has the required nominal diameter. Inlet seal and outlet spigot are suitable for the direct assembly of PVC-pipes according to DIN EN 1401, of PP-pipes according to DIN EN 1852 and for PE-pipes according to DIN EN 12666 or DIN 8074. In special cases or at the request of customers, the centre-drilling of the chamber ground, the insertion of the inlet seal or the fitting of the outlet spigot by sawing off can also be undertaken on the construction site. FITTING INLET SEALCircular openings are to be produced at the area marked for the respective nominal diameter with the help of ROMOLD cup saws to prepare the connection at the inlet side of the chamber. The cup saw is to be positioned in such a way, that misalignment of the pipeline is excluded.The opening is to be deburred and cleaned. After this, insert ROMOLD inlet pipe seal without using any lubricant and the precise fitting of the seal is to be checked.PIPE CONNECTION INLET-SIDE Thoroughly clean the ROMOLD inlet-pipe seal before pipe assembly. The pointed end of the inlet-pipe is to be pushed into chamber ground in the inlet opening fitted with the ROMOLD inlet-pipe seal up to the stop using sufficient lubricant. No link pieces are required between ROMOLD PE-chamber and inlet pipe.PIPE CONNECTION OUTLET The socket of the outlet pipe is to be slipped on to outlet spigot up to the stop using sufficient lubricant. If necessary, the smaller not required outlet spigot must be cut off at right-angles with the help of a saw. Afterwards, the cut-edge is to be deburred and cleaned.No link pieces are required between ROMOLD PE-chamber and outlet pipe. WELDING WITH PE-PIPELINE Cut off the works-formed chamfer on the outlet spigot at right-angles with a saw. Electrofusion sockets are to be used for welding outlet spigots and continuation PE-pipe. ASSEMBLY- AND INSTALLATION INSTRUCTIONSFOR ROMOLD CHAMBERS63PIPE CONNECTION WITH CHANGE IN MATERIAL OR WHEN USING ADAPTERS With a change in material or when using special connection-adapters, if applicable a created bed drop is to be observed according to DIN EN 476 section 6.2 and when measuring up the pipeline, both inletas well as outlet side are to be taken intoconsideration. CONNECTION OF CHAMBER ELEMENTS To create the plug-in connection, the ROMOLD Element-seal of the respective nominal diameter is to be slipped onto the upper end of the chamber ground or –ring and checked for precise seating.Thoroughly clean ROMOLD Element-seal and apply sufficient lubricant. Clean the locating slot of the upper element and join together with the ROMOLD Element-seal to the lower element. The chamber elements are connected together up to the „Stop“ by using only body-weight or modest force.HEIGHT ADJUSTMENT The height adjustment is done by shortening the neck of the upper unit. ROMOLD chambers ND 500 and ND 625 have a maximum shortening of 30 cm, manholes ND 800 and ND 1000 have a maximum shortening of 25 cm. BEDDING The minimum required thickness below the base is 10cm. The thickness of the lower bedding layer (subbase) is according to EN 1610, Section 7.2 per-formed as “bedding type 1”. The support area of the chamber base has to be stable, and must be carried out in a flat, planar manner.BACKFILLING MATERIALIt is important to ensure that non-cohesive mate-rials are used for backfilling. The maximum particle size of rounded gravel material must not be larger than 32 mm and 16 mm if broken material is used. The backfilling material must meet the require-ments G1 or G2 according to ATV-A 127, section 3.1. The requirements of EN 1610, Section 5.3, or DWA-A 139, Section 7.1, must be followed. 64BACK-FILLING AND COMPACTING After establishing the pipe connections and horizontal alignment of the chamber ground at the upper end of the elements, this is to be carefully underpacked e.g. with a narrow hand stamper according to ATV A-139, section 7.2. The compacting of the side wedge is properly carried out with a mechanical device. According to DIN EN 1610, table 1, the back-filling width at the side of the chamber for chambers ND 500 and ND 625 must be at least 35 cm at every point, for manholes ND 800 and ND 1000, at least 40 cm. When installing the chambers in ground water, for lift-retention reasons, a backfilling width of at least 50 cm is to be maintained all around. The back-filling material is to be inserted carefully and in layers of 20 – 40 cm layerthickness and compacted with a mediumweight vibration stamper (approx. 50 kg). The number of required compacting passes per layer dependent on back-filling material, dumping height and compacting device are to be taken from table 4 from ATV A-139 or table 6 from DIN EN 1046. A minimum degree of compaction of DPr = 97 % according to ATV-A 139, section 11.1 is to be established. In road foundations, at road level, a deformation module EV2 of at least 100 MN/m2 according to ZTVE-StB 94 is necessary for supporting the cover Cl. D 400 kN (compare section „Chamber covers“). Chamber cones and –necks are to be fitted and covered with a ROMOLD-PE-construction- site cover (colour yellow) or if necessary with a ROMOLD-cover plate made of castiron before backfilling and compacting. Adequate distance is to be maintained from heavy compacting devices (e.g. vibration rollers).CHAMBER COVERS ROMOLD-PE-cover (black) and PE construction-site cover (yellow):Position the ROMOLD-PE-cover after completing the height adjustment and before backfilling the chamber neck. The height of the ROMOLD-PE-cover is approx. 4 cm and is to be taken into account when adjusting the height of the chamber.ROMOLD-System-cover Cl. A 15 and B 125 kN:Position the ROMOLD-cover plate and insert the chamber cover after completing the height adjustment and before backfilling the chamber neck. The height of the ROMOLD-System-cover Cl. B 125 kN is approx. 4 cm and is to be taken intoaccount when adjusting the height of the chamber.ROMOLD-System-cover Cl. D 400 kN:This cover conducts the traffic loads in the road foundation and keeps it away from the PE-chamber. It is therefore absolutely necessary toensure that no direct load contact between cover and PE-chamber develops after fitting the cover.The uncoupling of PE-chamber and cover and their shifting security is ensured by an overlapping of 3 cm of both elements. The construction height of the ROMOLD-System- cover Cl. D 400 kN is approx. 13 cm and is to be taken into account when adjusting the height of the chamber.ROMOLD Concrete load-distribution ring for commercial cover Cl. D 400 kN:The ROMOLD Concrete load-distribution ring conducts the traffic loads in the road foundation away and keeps it away from the PE-chamber. It is therefore absolutely necessary to ensure that no direct load contact occurs between concrete ring and PE-chamber after fitting the concrete load 65distribution ring. The uncoupling of PE chamberand concrete load-distribution ring and their shifting security is ensured by an overlapping of approx. 7 cm of both elements. The overall construction height of concrete load-distribution ring and common cover Cl. D 400 kN is approx. 24cm and is to be taken into account when adjusting the height of the chamber. For latest information on this topic, visit www.romold.de, menu service, submenu assembly and installation66Magerbeton B15Magerbeton B15 Magerbeton B15Magerbeton B15CLEAR OPENING 500 x 500 mm CLEAR OPENING 500 x 300 mmROAD GULLY INSTRUCTIONSASSEMBLY AND INSTALLATIONThe foundation of the road gully must be at least a 10 cm thick lean concrete layer. To this end, the road gully is to be fully in concrete. The lateral backfilling of the road gully is to be completed using suitable backfilling (non cohesive or low cohesive soils as per DIN 18196, e.g. gravel/sand mixture, natural grain material particle size 0 to 32 mm or crushed material particle size 0 to 16 mm).If necessary, the road gully can be shortened by a max. 10 cm with the aid of a saw suited for wodaworking. The ribs located on the edge of the part must be carefully and completely embedded in the above mentioned filling material (remove large stones). For latest information on this topic, visit www.romold.de, menu service, submenu assembly and installation6767MORE FROM ROMOLDPLANT ENGINEERINGPUMP CHAMBERS WASTE WATER PUMPSCONTROLS AND CONTROL CABINETS SYSTEMSCOMPRESSOR STATIONSVOLUME FLOW SENSOR CHAMBERSAIR VALVE CHAMBERS FLUSHING CHAMBERS AND PIG CHAMBERSPRESSURE PIPE END CHAMBERSFILTERFILTER FOR PUMP CHAMBERSFILTER FOR WASTEWATER CHAMBERSELECTRIC & TELECOMMUNICATIONSCABLE CHAMBERSPlease request our latest catalogs or use the download option at www.romold.de.VE 09-2010Subject to changes in technology and equipment. Errors excepted.Our General Terms and Conditions apply.GERMANYROMOLD GmbHGörlitzer Straße 12D-83395 FreilassingTel.: +49 (0) 86 54 / 47 68-0Fax: +49 (0) 86 54 /47 68-47E-Mail: info@romold.dewww.romold.deAUSTRIAFriedrich Ebner GmbHKunststoff-TechnikMünchner Bundesstraße 116 A-5020 SalzburgTel.: +43 (0) 6 62 /62 76 28-0Fax: +43 (0) 6 62 /62 76 28-7E-Mail: info@friedrich-ebner.atA directory of our field representatives is available at: www.romold.de, menu contact.