Screw Compactors Products Catalog

Screw Compactors. The powerful assistantsH&G Screw Compactor Waste disposal is our business. It has been right from the start and that‘s precisely where our successes lie. They are rooted in the uncom-promising development and improvement of our products and systems that have made us technology and market leaders - products like the H&G Screw Compactors, for example. They are in use wherever the rising ?ood of waste and re-useable materials needs to be effectively controlled: at leading international discount stores, waste disposal companies, customers from business and industry. The principle is to reduce vast amounts of waste to a minimum of their original volume so ef?ciently that they can be disposed of quickly, eco-nomically and with a minimum of manpower.For most customers, disposal of waste and reusable materials is not their core business. It does, however, have great cost-cutting potential, provided the correct compaction equip-ment is used - H&G Screw Compactors. So, why should you choose a Screw Compactor from H&G when there are other systems and manufacturers? Because you want the special bene?ts a sound family enterprise can offer: high levels of expertise that have evolved with the company, synergies that determine price and quality and the fact that we manufacture all our components ourselves at our own works in Germany. This gives us the required ?exibility when it comes to designing customized solutions. All good reasons for choosing the appropriate Screw Compactor from H&G. Dipl.-Ing. Bernd Henrich Managing director and owner of the group · Stahlbehälterbau Greis · H&G · SteelformingThe location for engineering ef?ciency H&G Screw CompactorThe stationary Screw Compactor consists of the press and the removable container. The Compactor itself is in a ?xed location, while the container is mobile and can be detached quickly and easily when it needs emptying.The mobile Screw Compactor is different. Press and container form one complete unit which can be moved to a different location whenever required or for emptying. All H&G Screw Compactors have one very distinct advantage: their high degree of compressi-on. Thanks to their robust and compact design, they can, in contrast to conventional presses,compress huge amounts of waste powerfully and continuously in the shortest possible time - regardless of material and size. That means, the greater the waste reduction, the better the utilization of container capacity.This increases the length of emptying cycles and optimizes transport capacities. An economical solution for all concerned. Direct drive — the modern concept.You want to be sure that your waste disposal is carried out quickly, cleanly, reliably and economi-cally. In that case, H&G Screw Compactors are a safe choice, and one that is backed up by more than 4,000 installations all over Europe. Thanks to their compact design and electro-mechanical direct drive system H&G Screw Compactors operate with total reliability and require very low maintenance. They are also robust and durable, characteristics that explain their remarkable international success.3456The intelligent Power Pack1278 910Screw spiralMain drive motorBearing PinionControl panelCentral lubrication unitRepressing deviceMachine ratchetLocking catchContainer12345678910H&G Screw CompactorThe principle behind the success of H&G Screw Compactors is to compact large amounts of waste and reusable materials into such small volumes to enable fast, clean and economical disposal. To do so, the degree of compac-tion is the key factor. Compared to hydraulic presses, the Screw Compactor can achieve signi?-cantly higher ?lling weights.H&G Screw Compactors operate universally, in that they can compact almost all materials into the waste containers. Wood, pre-crushed PET bottles, foils and residual waste. You can be quite sure that the H&G Screw Compactor will deal with everything, reliably and quickly, with no malfunc-tions and low manpower needs. And the working environment will always remain clean and tidy. Special, separately driven feeding devices geared to each speci?c material guarantee a higher throughput and the smooth pas-sage of each load through the machine.Material Compaction Paper and cardboard 250 kg/m3 Heavy duty cardboard 250 kg/m3 Residual waste 300 kg/m3 Foils 200 kg/m3 Wood 200 kg/m3 PET bottles (without deformer) 150 kg/m3 PET bottles (with deformer) 200 kg/m3 * details based on 32 m3 containerReduce to a minimum — the absolute minimumFeeding device wood crusherFeeding device for heavy duty cardboardFeeding device cardboard pre-shredderFeeding device for paper and card boardReduce to a minimum — the absolute minimumH&G Screw Compactor Anything goes — thanks to special feeding devicesThe H&G Screw Compactor is the press that will crush anything - even over-dimen-sional or special materials. Whatever the material, high through-put and a smooth passage through the machine is guaranteed, thanks to special feeding devices, developed by H&G.These separately driven feeding devices are geared to each speci?c recyclable material or waste and, in combination with the Screw Compactor, guarantee the smooth passage of every load. That‘s why in H&G Screw Compactors, anything goesScrew Compactor without feeding deviceFractions: foils, residual waste, polystyrene, pre-crushed PET bottlesScrew Compactor with guide tube Fractions: wood, non-returnable palletsFor manual loading15 15 17 63 A 1950Machine type HG/SV Width mm Length mm Height mm Loading opening mm Drive power KW Screw speed n/min Power supply Fuse rating Dead weight approx. kg11 1500 1420 1300 1400 x 1200 11 15 400 V 50 Hz 50 A 18508 7,5 15 50 A 1800Container Container up to 36 m3 capacity Skip container up to 20 m3 capacityMobile screw compactor up to 29 m3 capacityDouble Screw Compactor, single chamberFractions: foils, residual waste, polystyrene, pre-crushed PET bottlesAnything goes — thanks to special feeding devicesScrew Compactor with wood-crusherFractions: wood, Euro palletsDewatering Screw CompactorFractions: fruit and vegetables, beverage and food packagingScrew Compactor with whirlerFractions: paper, cardboard, small cardboard packagingScrew Compactors with heavy duty cardboard feeding deviceFractions: heavy duty cardboard and ?at cardboard packaging for manual loadingScrew Compactor with PET deformerFractions: PET bottles, plastic bottles Double-Screw Compactor, double chamber, Fractions: paper, cardboard, pre-crushed PET bottles, foils, residual wasteCardboard pre-crusher Fractions: heavy duty cardboard and ?at cardboard packaging for automatic loadingMobile Screw Compactorwith hopperH&G Screw CompactorBefore compaction, PET bottlesare pre-crushed and made invalidate as deposit bottles by a deformer to reduce their volume to a minimum. The deformer consists of two robust counter-rotating special rollers driven by two powerful drive motors. A throughput capacity of up to 150 m3/hour ensures high container ?lling weights.PET bottles can be thrown in individually or in sack loads. And what‘s more, rejected stocks of full bottles which have passed the sell-by date, or incorrect batches can also be compactedwithout any problems or rest-rictions. The performance of the deformer is coordinated precise-ly with that of the Screw Com-pactor. Disposal of PET bottles couldn‘t be more economical.Screw Compactor with deformatorScrew Compactor Deformer Chute Ramp Container 32 m3 Pressure sensitive safety edge1234564615231750ca.1100The End of the PET BottleLifting, tilting, compacting — it‘s all fully automaticH&G Screw CompactorExperience shows that the simpler and more practical loading the Screw Compactor is, the cleaner and tidier the working environment remains. This can be seen clearly when using an H&G tilting unit. User-friendly in every respect, it makes this particular job so easy that the staff have much more time to do their real work. This way, time and costs are cut to a minimum. The unit is available in three variations:· mechanical, · electric, · electro-hydraulicAll three models enable the wi-dest possible range of different containers to be emptied with a minimum of time and effort. Mechanical tipping deviceLifting, tilting, compacting — it‘s all fully automaticElectric tipping device Electro-hydraulic tipping deviceH&G Screw CompactorWhen installing an H&G Screw Compactor system, we always keep the customer‘s overall situation in mind: their indivi-dual production processes, for instance, or any unusual local conditions. We can design our installation so it will not only ?t ?exibly into the given struc-tural conditions, it will even look good at the same time.Everything is possible: Filling from the left, the right, the front, from ground level or even from a higher ?oor in the building. It all depends on the available space. At home everywhereGround level ?llingRamp ?llingAttached to a buildingSpecial machine, with reduced chute height11001100110012501495approx. 750Space requirementsFillingFillingFillingConcrete ground plate: approx. 8500 x 350014951415 5350 for 26 m36350 for 32 m314951300approx. 75011001250H&G Screw CompactorAs a rule, the Screw Compactor with the waste container is located outside the building and ?lled from inside, literally through the wall. The waste container can easily be coupled and uncoupled for emptying.There are locations where this is simply not possible, because the container is inside the building or where it is too dif?cult or impossible for the container transporter to reach. In such cases, H&G can offer you a practical rail track solution:the container transportation unit. During use, the waste con-tainer is located in the building and can be ?lled here optimally. For emptying, it is simply moved outside on the rails, where it can be pulled onto the trans-porter easily and without any restrictions - fast, clean and regardless of the location. No matter how diverse structural conditions may be, the H&G screw compactor system can always be made to fit in anywhere.Always on the right trackH&G Screw CompactorService – this is a term that can cover almost anything. For us at H&G it means making things as simple and safe for the operators of our compactors as modern technology will allow. For the control systems of H&G Screw Compactors, this means that all the impor-tant information and working parameters provided must be so clear, logical and easy to understand that anyone can operate the machines safely. That is the H&G standard control system.On request, we can also supply a control system with a higher level of service, inclu-ding a frequency converter control system, retrievable parameters and automatic remote diagnosis. Service on a different, far more extensive level.For example: a text message will inform the waste disposal company when your container is full and ready for collection. Or: the H&G Service can dial into your control system directly and identify error sources and offer solutions or provide you with a service technician straight away.The bene?t for you is obvious: reduced downtimes, complete process stability and reliability. These are just a few examples to show that you will never be alone with your H&G Screw Compactor.Our Service — Your Bene?tConsulting, EvaluationConsulting begins with the inspection of the project and an initial on-site evaluation. Our experienced experts indentify and collect all project relevant data. Planning, Project schedulingWe plan and develop a solution geared to your individual needs, taking all project speci?c details into account. This includes project drawings, consulta-tions and coordination with all partners involved in the project.InvestmentCost calculation for the products used, as well as for installation and commissioning round off our service. Servicing, Maintenance and RepairOur service centres all over Germany guarantee fast reaction times in the event of malfunctions that cannot be remedied by our telephone support service. To maintain operational reliability, we offer maintenance contracts based on a machine‘s application and its level of utilization.Financing ServiceFor a number of years, we have been concluding favourable ?nancing deals for our customers. We can offer or broker various ?nancing packages including leasing and normal renting deals. With contracts running for 12-60 months, your hands are not tied ?nancially and you can use the bene?ts H&G offer, without any strains on your liquidity.Just speak to us and we‘ll send you a free-of-charge ?nancing offer tailored to your individual wishes.Ideen für eine saubere UmweltFrom a good familyH&G Entsorgungssysteme GmbH Lützelner Straße 46 D-57299 Burbach Phone: +49 (0) 2736/5096-0 Fax: +49 (0) 2736/5096-140 www.hg-systems.cominfo@hg-systems.com Three companies, one partnership:Originated 50 years ago in steel tank construction.Developed into an international market leader for products and systems in the world of waste disposal.· Stahlbehälterbau GreisSteel engineering, special containers, roll-on/roll-off and skip containers· H&G EntsorgungssystemeScrew compactors, hydraulic presses, baling presses,underground container collecting systems for modern waste disposal and collection of recyclable materials · Steelforming Half shells, cones, bended parts of all kinds, transition pieces from round to squareThe partnership‘s strength lies in the uncompromising utilization of synergies. These enterprises, in the third generation of family ownership, manufacture all their components in close cooperation in their own production plants. The result is extreme ?exibility and extensive technological expertise in steel engineering and modern waste disposal management. Where would we be without steel. And ideas. Typical Siegerland.