Semaphore Kingfisher-plus Manual

Kingfisher PLUS+ Installation Manual Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 2 Document Information Document Control Copyright Copyright ? CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910 www.cse-semaphore.com/mykingfisher, info.kingfisher@cse-semaphore.com Intellectual Property CSE-Semaphore asserts ownership of the intellectual property contained herein and claims copyright and authorship. CSE-Semaphore has and retains all rights of ownership and use of the material herein in its on-going business. Licence This document is provided to the intended recipient(s) under a non-exclusive licence. This licence permits Fair Use of the document for operational requirements, without payment of further royalty or licence fee. Fair Use includes making copies of the document for operational, backup and archive purposes. Fair Use includes distributing copies of the document to other entities for the purposes of their performing related works for the intended recipient(s). Fair Use does not include creating, selling or distributing copies of the document for other purposes. All copies must retain this statement of Intellectual Property and Copyright. Revision History Rev.* Date Summary 1.7 29/1/2004 Added DO-5 relay board wiring diagram. 1.8 13/8/2004 Added CDMA and satellite phone cables. Updated DO-5 relay board wiring diagram (new revision TEL REL 002). Removed AI-4 wiring diagram. 1.81 2/9/2004 Updated backplane terminators drawing (all terminators are now on for a single backplane). 1.82 9/9/2004 Renamed chapter 6 from Wiring Modules to Wiring Diagrams. Revision date for 1.81 was incorrect. 1.9 23/8/2005 Updated wiring drawing for ADP-16. Added RJC-ADP-17 cable. 2.0 4/5/2006 Updated RTUnet contact details. Added ADP-28 cable. Added battery warnings for PS-11/21 wiring diagrams. 2.1 26/10/2006 Added ADP-08-M, ADP-29, RJC-ADP-30 and ADP-30 cables. 2.2 12/7/2007 Updated the RA Form. Added coaxial cable information. Added DO-5 wiring diagram. Kingfisher Series II is now called Kingfisher PLUS+. 2.3 17/4/2008 Removed revision history entries prior to 2004. RJC-ADP-26 is now used for a Maxon 3G modem (instead of a CDMA modem). Updated company name from RTUnet to CSE-Semaphore. Added wiring examples for AI-1, AI-10, IO-3 and IO-4. Updated DO-5 to DO-6. Standardised format of electrical units. Updated enclosure layout drawing for preventing fire risk. 2.4 26/8/2008 Updated RA form to 21 November 2007. Updated GSM adaptor cable to RJC-ADP-22B. Updated Overview chapter. Removed cables for Trio radios and devices that are no longer available. Updated adaptor cable pictures. 2.5 10/9/2009 Updated AO-2 and PS-11 wiring diagrams. Updated contact details. Updated Backplane Setup chapter for new backplane connectors (applies to BA-x PLUS backplanes). Added Removable I/O Connector topic. 2.6 13/8/2010 Removed the resistance test for a new antenna installation. Added recommended wiring gauges. Added 7 AH battery holding bracket that can be used in enclosures. Added topic – 19” Rack Mounting. Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 3 Contents 1. RTU Layout........................................................................................................4 2. Installing Modules.............................................................................................5 3. Removable I/O Connector ................................................................................5 4. Backplane Setup ...............................................................................................6 5. Enclosure Layout..............................................................................................7 5.1 Battery and GPO Bracket ...................................................................................................7 6. 19” Rack Mounting ...........................................................................................8 6.1 How To Mount a 12-Slot Backplane...................................................................................8 6.2 How To Mount a Four Or Six Slot Backplane.....................................................................8 7. Installing Cables And Adaptors.......................................................................9 8. Wiring Diagrams .............................................................................................11 8.1 Analog Inputs....................................................................................................................11 8.2 AI-1 Wiring Diagram .........................................................................................................11 8.3 AI-10 Wiring Diagram .......................................................................................................12 8.4 AO-2 / AO-3 Wiring Diagram............................................................................................13 8.5 DI-5 Wiring Diagram .........................................................................................................13 8.6 DI-10 Wiring Diagram .......................................................................................................14 8.7 DO-1 Wiring Diagram .......................................................................................................14 8.8 DO-2 Wiring Diagram .......................................................................................................15 8.9 DO-6 Wiring Diagram .......................................................................................................15 8.10 DO-6 Relay Board (TEL REL 002) Wiring Diagram .........................................................16 8.11 IO-2 Wiring Diagram.........................................................................................................17 8.12 IO-3 Wiring Diagram.........................................................................................................18 8.13 IO-4 Wiring Diagram.........................................................................................................19 8.14 PS-11 Wiring Diagram - AC Supply..................................................................................20 8.15 PS-11 Wiring Diagram - DC Supply .................................................................................20 8.16 PS-21 Wiring Diagram......................................................................................................21 8.17 PSU-3: Economy AC Input Power Supply (for PC-1).......................................................21 9. Solar Panel Installation ..................................................................................22 10. Level Probe Installation..................................................................................22 11. Antenna Installation........................................................................................23 11.1 Antenna Cable Selection And Installation ........................................................................24 11.2 How To Assemble Antenna Connectors...........................................................................24 12. Return Of Goods .............................................................................................25 Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 4 1. RTU Layout The exact layout should be defined in layout and wiring drawings supplied with the RTU. If these have not been supplied, then the RTU layouts shown below can be used as a guide. Every RTU has a backplane (eg BA-4, BA-6), a power supply (eg PSU-3 or PS-11) and a processor module (eg PC-1 or CP-11). The two common types of RTUs are shown below. BA-6 12V DC MAINS POWER PSU-3 BA-4 PC-1 MAINS POWER PS11 CP11 An RTU can have additional communications ports (MC-11) and a wide variety of input/output modules (eg. IO-4, AI-1, DI-5). Some of these are shown below. BA-6 12V DC BA-4 MAINS POWER MAINS POWER PS11 PC-1 IO-4 MC11 AI-1 CP-11 CP11 MC11 DI-5 PSU-3 If a communications module is used, standard practice is to install it to the right of the processor. IO modules are usually installed in alphabetical order from left to right. Eg an AI-1 module would be located to the left of a DI-5 module. The modules can be installed in any order if so desired (except a PC-1 must be installed in the leftmost slot of a BA-4 backplane since it has two sockets). Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 5 2. Installing Modules 1 2 3 Fasten screw to lock module onto backplane Press into socket Hook mounting tab onto backplane slot 3. Removable I/O Connector Each I/O module has a removable I/O connector. This allows the I/O module to be swapped without having to detach the field wiring from the I/O connector. The I/O connector is secured to the module using two fastening screws as shown below. I/O Connector Fastening Screw I/O Connector Fastening Screw Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 6 4. Backplane Setup If a single backplane is being used then the switches on the backplane do not need to be changed. When linking two backplanes, please set the backplane switches as shown below (for backplane revisions 2.1, 2.2 and 3.2). A data cable is required to link the backplanes. If a backplane does not have its own power supply, a power cable will also be required to connect it to a powered backplane. The examples below show linking for BA-xx PLUS (revision 3.2) backplanes. When linking BA-xx PLUS backplanes (green Phoenix data connectors) with the older BA-xx backplanes (black Harwin data connectors), BAC-INT-0x data cables are used. These cables have a Phoenix connector on one end and a Harwin connector on the other. All data cables are straight through and do not contain crossovers. To link two older BA-xx backplanes, a BAC-0x data cable is used. SLOT BA-40 29 32 J13 J14 J13 J14 BPC-0x POWER CABLE BAC-PLUS-0x DATA CABLE ON ON SLOT BA-4 13 16 RACK 1 RACK 2 Note: different rack numbers are required to avoid clashing of the slot addresses. PC-1 Both backplanes are powered from the PC-1 in slot 13. The PC-1 is powered by a PSU-3 connected to the BA-4 BA-40 13 16 J13 J14 BPC-0x POWER CABLE BAC-PLUS-0x DATA CABLE ON BA-6 1 6 SLOT J13 J14 ON SLOT RACK 1 RACK 1 Note:same rack numbers can be used since each backplane has different slot addresses (1 to 6 and 13 to 16). PS-11 PS-11 Both backplanes are powered using a PS-11 in any slot (typically slot 1) Same settings apply for BA-12 1 12 BA-12 SLOT J13 BAC-PLUS-0x DATA CABLE ON ON RACK 1 RACK 2 Note: different rack numbers are required to avoid clashing of the slot addresses. Each backplane requires its own PS-11/21 power supply module (typically installed in the left slot). Note: a single supply can be used to power both backplanes using a BPC-0x power cable if the total current load of the supply is not exceeded. BA-6 17 22 SLOT J13 Same sett ings apply for BA-12 PS-11 Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 7 5. Enclosure Layout CAUTION A RADIO SHOULD ONLY BE POWERED WHEN IT HAS AN ANTENNA CONNECTED. THIS WILL PREVENT DAMAGE TO THE RADIO IF IT TRANSMITS. All components of a Kingfisher PLUS+ RTU shall be installed inside of an enclosure providing safety and environmental protection. The enclosure shall be made from metal or other material with a flammability rating of V-0 or better in accordance with the requirements of the IEC 60950-1:2001 standard for a fire enclosure. An enclosure is not required to prevent fire hazard if the RTU is installed above concrete or other non-combustible surface. Examples of enclosure layouts are shown below. VENT MUST BE INSTALLED IF ENCLOSURE HAS A BATTERY. INSTALL A SECOND VENT IN LOWER RIGHT HAND CORNER IF BATTERY IS > 26 AH OR IF ENVIRONMENTAL CONDITIONS REQUIRE GREATER AIRFLOW. RADIO OR MODEM. NOTE: RADIO CAN BE MOUNTED ON REAR OF DOOR BY USING DIN RAIL. ENSURE THAT THE RADIO IS MOUNTED ON THE TOP LEFT HAND CORNER OF THE DOOR TO ALLOW THE RADIO TO CLEAR THE RTU MODULES WHEN THE DOOR IS CLOSED. INSTALL BACKPLANE LOW ENOUGH TO ALLOW FOR AIRFLOW THROUGH MODULES. GEARPLATE BATTERY CAN REST ON BOTTOM OF ENCLOSURE OR A BATTERY BRACKET CAN BE USED LIGHTNING ARRESTOR. INSTALL HIGH ENOUGH TO ALLOW EASY ACCESS FOR ANTENNA LEAD CONNECTION LEAVE AT LEAST 30 mm CLEARANCE TO ALLOW ROOM FOR GLANDS AND CABLES. CABLE GLANDS MOUNTED THROUGH GLAND PLATE DOUBLE GPO. ONE OUTLET FOR RTU. ONE OUTLET FOR LAPTOP IO WIRING TERMINALS BATTERY (MINIMUM 7 AH) EARTH STUD. ENSURE GPO, BACKPLANE AND LIGHTNING ARRESTOR ARE CONNECTED TO THIS POINT USING APPROPRIATE EARTHING METHODS. PSU-3 PC-1 IO-3 MC11 ENCLOSURE MUST NOT CONTAIN OPENINGS IN THIS AREA TO AVOID FIRE RISK TO EXTERNAL ENVIRONMENT 5 DEG 5 DEG ENCLOSURE – RITTAL AE1045 500 HIGH x 400 WIDE x 210 DEEP mm SLOTTED DUCT 20 X 60 mm 5.1 Battery and GPO Bracket When using a 7 AH backup battery, a standard battery holder is available from your RTU supplier. The bracket supports the battery and allows a General Power Outlet (GPO) to be mounted on the front using M3 x 10 mm pan head screws. The battery holder also allows an ISB50LN lightning arrestor to be mounted underneath. Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 8 6. 19” Rack Mounting 6.1 How To Mount a 12-Slot Backplane A 12 slot backplane (BA-12) is mounted in a 19 inch rack using two MBR-3 mounting brackets. The MBR-3 brackets replace the surface mount brackets supplied with BA-12 backplanes. Installation Note: The holes in the MBR-3 brackets that are used to attach the brackets to the back of the backplane are drilled oversize to accommodate slight variances in racking equipment. By loosening these screws, pushing the brackets toward the centre of the backplane and then re-tightening the screws, the unit will fit freely into any correctly sized 19-inch rack. 6.2 How To Mount a Four Or Six Slot Backplane A four slot backplane (BA-4 or BA-40) or a six slot backplane (BA-6) is mounted in a 19 inch rack using a TEL-RAK-002 mounting bracket. One BA-6 or two BA-4/BA-40 backplanes can be attached to the TEL-RAK-002 using the surface mount brackets supplied with each backplane. The TEL-RAK-002 is supplied with eight M3 x 5 mm screws for attaching the backplane(s). 222 mm 450 mm 222 mm Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 9 7. Installing Cables And Adaptors RJ45 TO RJ45 PATCH CABLE ADP-05 RJ45 ADP-07 RJ45 PSTN MODEM Eg. Netcomm MyModem V.92 from www.netcomm.com.au RS232 TOOLBOX OR SCADA CABLE RTU RS232 RTU RJ45 TO RJ45 PATCH CABLE ADP-05 NULL MODEM CABLE Spread Spectrum Radio XTend-PKG or XStream-PKG from www.digi.com RS232 RTU ADP-08 RJ45 ADP-08M RJ45 TO RJ45 PATCH CABLE RJ45 TO RJ45 PATCH CABLE RS232 RTU RJ45 TRIO D OR E SERIES RADIO ADP-16 RJ45 TO RJ45 PATCH CABLE Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 10 GSM MODEM Eg. Fastrack Supreme from www.wavecom.com RS232 RTU RJ45 RS232 RTU RJ45 Maxon 3G Modem Modmax MM-6280IND from www.maxon.com.au RJC-ADP-22B RJC-ADP-26 RS232 RTU LINE-2 CP-xx MC-xx RADIO PC-1 MC-1 RJC-ADP-30 TRIO M SERIES ANALOG RADIO (eg. MR450) with NO MODEM FITTED LINE-2 POWER WIRE. CONNECT TO RADIO POWER +12 V TRIO M SERIES RADIO (eg. MR450) with MODEM FITTED RJ45 ADP-29 RJ45 RJ45 TO RJ45 PATCH CABLE ADP-31 RJ45 RJ45 TO RJ45 PATCH CABLE TRIO M SERIES ANALOG RADIO (eg. MR450) with NO MODEM FITTED Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 11 8. Wiring Diagrams To Wire Use Wire Type IO Modules 0.75 to 2.08 mm2 OR 18 to 14 AWG (American Wire Gauge) (Note: Fujicon IO terminal tension: 1 Nm) Battery and 12 V power 2.5 to 4.0 mm2 OR 13 to 11 AWG. Use 4mm2 for > 2 m runs 8.1 Analog Inputs A combination of loop powered (2-wire) and self powered (3 or 4-wire) analog input transmitters can be used on the one module (AI-1, AI-10, IO-3 or IO-4). By default, each analog input is designed to accept 4 to 20 mA. Removing a link on the back of the module will allow 0 to 20mA operation for all channels of an AI-1, AO-2, IO-3 or IO-4. The current or voltage range for all channels of an AI-10 module is software configurable. 8.2 AI-1 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 3 CH 4 CH 1 CH 2 0 V 0 V +24 V Output +24 V Output SHIELD SHIELD CH 7 CH 8 CH 5 CH 6 0 V 0 V +24 V Output +24 V Output SHIELD SHIELD Wiring Examples 2-wire transmitter (powered by module) - + CH x +24 V Output Analog Input 3-wire transmitter (powered by module) + - CH x 0 V +24 V Output Analog Input 4-wire transmitter (powered by module) PWR + - CH x 0 V +24 V Output Analog Input 4-wire transmitter (powered externally) + - CH x 0 V Analog Input PWR POWER SUPPLY + - 3-wire transmitter (powered externally) + - CH x 0 V Analog Input PWR POWER SUPPLY + - CH x 2-wire transmitter (powered externally) 0 V + - Analog Input POWER SUPPLY + - Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 12 8.3 AI-10 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 3- CH 1+ CH 2- CH 1- CH 2+ Wiring Examples CH 3+ CH 4- CH 4+ 0 V +24 V Output CH 7- CH 5+ CH 6- CH 5- CH 6+ CH 7+ CH 8- CH 8+ 0 V +24 V Output CH x + +24 V Output 2-wire transmitter * (powered by module) CH x - LOOP 0 V + - Analog Input CH x - CH x + +24 V Output 3-wire transmitter * (powered by module) 0 V PWR + - Analog Input 4-wire transmitter (powered by module) CH x - CH x + +24 V Output 0 V PWR + - Analog Input 4-wire transmitter (powered externally) + - CH x + CH x - Analog Input PWR POWER SUPPLY + - 3-wire transmitter (powered externally) + - CH x + CH x - Analog Input PWR POWER SUPPLY + - CH x + 2-wire transmitter (powered externally) CH x - + - Analog Input POWER SUPPLY + - * When using the +24V output to power a transmitter, the negative input terminal of the analog input channel (2, 4, 6, 8, 12, 14, 16 or 18) must be wired to the OV terminal (10 or 20). This will complete the current loop due to electrical isolation between the input channel and the module +24V supply. Note: Any channels sharing the same power source (e.g. +24V from module or a field power supply) are no longer isolated from one other. Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 13 8.4 AO-2 / AO-3 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wiring Example CH 2+ CH 1+ CH 1- SHIELD CH 2- SHIELD CH 4+ CH 3+ CH 3- SHIELD CH 4- SHIELD CH x + CH x - SHIELD 4-20 or 0-20 mA Current Load + - Analog Output 8.5 DI-5 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 6 CH 1 CH 4 CH 2 CH 3 Wiring Examples CH 5 CH 8 CH 7 0V / Common +12V Output CH 14 CH 9 CH 12 CH 10 CH 11 CH 13 CH 16 CH 15 0V / Common +12V Output FIELD CONTACT CH x +12V Powered by module FIELD CONTACT CH x 0V External power supply Note: polarity can be reversed. + POWER SUPPLY INTERNAL CIRCUITRY Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 14 8.6 DI-10 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 6 CH 1 CH 4 CH 2 CH 3 Wiring Examples CH 5 CH 8 CH 7 0V / Common +12V Output CH 14 CH 9 CH 12 CH 10 CH 11 CH 13 CH 16 CH 15 0V / Common +12V Output FIELD CONTACT CH x +12V Powered by module FIELD CONTACT CH x 0V / Common External power supply + AC or DC* POWER SUPPLY INTERNAL CIRCUITRY * DC voltage applied to input channel must be more positive than the common DC pow ered inputs and AC powered inputs can both be used on the one module. Care should be taken to ensure that the negative rail of each external power supply is connected to the DI-10 0V / Common terminal. 8.7 DO-1 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 1 CH 2 NO NC NO NC COMMON 1 7A INTERNAL CIRCUITRY CH 5 CH 6 NO NC NO NC COMMON 3 CH 3 CH 4 NO NC NO NC COMMON 2 CH 7 CH 8 NO NC NO NC COMMON 4 7A 7A 7A External Power Supply. Note: polarity can be reversed. CH x LOAD COMMON + Wiring Example POWER SUPPLY Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 15 8.8 DO-2 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 INTERNAL CIRCUITRY 7A CH 1 CH 3 CH 6 CH 8 COMMON 1 CH 2 CH 4 CH 5 CH 7 7A CH 9 CH 11 CH 14 CH 16 COMMON 2 CH 10 CH 12 CH 13 CH 15 LINK * LINK * * Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION When links are installed, a maximum voltage of 30V AC or DC can be used to power the common. External Power Supply. Note: polarity can be reversed. CH x COMMON + Wiring Example LOAD POWER SUPPLY 8.9 DO-6 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 1 CH 3 CH 6 CH 8 0V CH 2 CH 4 CH 5 CH 7 CH 9 CH 11 CH 14 CH 16 CH 10 CH 12 CH 13 CH 15 0V +12V Output +12V Output External DC Power Supply CH x 0V + Wiring Examples LOAD POWER SUPPLY +12V Output LOAD CH x + Load powered by DO-5 module + When output is energised, output channel is shorted to the 0V terminal. INTERNAL CIRCUITRY 12V Output is sourced from the backplane power rail. This output is not isolated. Care should be exercised to avoid shorting or overloading this output. Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 16 8.10 DO-6 Relay Board (TEL REL 002) Wiring Diagram CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16 NO - Normally open contact C - Common NC - Normally closed contact External Power Supply. Note: polarity can be reversed. NO C + Wiring Example When the output channel is set ON, the load is energised Terminal Layout For Each DO-5 Channel Each channel has 3 relay contacts (NO,C,NC) connected to two 3-way terminal blocks LOAD POWER SUPPLY Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 17 8.11 IO-2 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 INTERNAL CIRCUITRY 10A DO CH 1 DO CH 3 DO CH 6 DO CH 8 DO CH 2 DO CH 4 DO CH 5 DO CH 7 LINK * DI CH 6 DI CH 1 DI CH 4 DI CH 2 DI CH 3 Wiring Examples DI CH 5 DI CH 8 DI CH 7 DI 0V / Common DI 0V / Common FIELD CONTACT DI CH x DI 0V External power supply. Note: polarity can be reversed. + DO Common External Power Supply Note: polarity can be reversed. DO CH x LOAD DO Common + POWER SUPPLY POWER SUPPLY DC pow ered inputs and low voltage AC inputs can both be used on the one module. * Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION When link is installed, a maximum voltage of 30V AC or DC can be used to power the common. Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 18 8.12 IO-3 Wiring Diagram There are three separate isolated groups, one for the analog input/output, one for the digital input and one for the digital output. Each group may be powered from a separate source. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 INTERNAL CIRCUITRY 7 A DO CH 2 DO CH 4 DI Common DO CH 1 DO CH 3 LINK * +24 V Output AI CH 1 AI CH 4 AI CH 2 AI CH 3 Wiring Examples 0 V AO - AO + SHIELD DO Common DI CH 1 DI CH 4 DI CH 2 DI CH 3 AO + AO - Current Load External Power Supply. Note: polarity can be reversed. DI CH x DI Common External power supply. Note: polarity can be reversed. + DO CH x LOAD DO Common + FIELD CONTACT DI CH x +24 V Output Powered by module FIELD CONTACT DI Com. 0 V Link POWER SUPPLY POWER SUPPLY AI CH x +24 V Output 2-wire transmitter (powered by module) 0 V AI CH x +24 V Output 3-wire transmitter (powered by module) - + Analog Input + - Analog Input 4-wire transmitter (powered by module) 0 V AI CH x +24 V Output PWR + - Analog Input + - Analog Output DC pow ered inputs and low voltage AC inputs can both be used on the one module. * Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION When link is installed, a maximum voltage of 30 V AC or DC can be used to power the common. 4-wire transmitter (powered externally) + - AI CH x 0 V Analog Input PWR POWER SUPPLY + - 3-wire transmitter (powered externally) + - AI CH x 0 V Analog Input PWR POWER SUPPLY + - AI CH x 2-wire transmitter (powered externally) 0 V + - Analog Input POWER SUPPLY + - Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 19 8.13 IO-4 Wiring Diagram There are three separate isolated groups, one for the analog input, one for the digital input and one for the digital output. Each group may be powered from a separate source. Analog input channel 1 can be factory modified to support a strain gauge input. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 INTERNAL CIRCUITRY 7 A DI Common DO CH 2 DI CH 7 DI CH 8 DO CH 1 LINK * 0 V +E (optional) +S (optional) -E (optional) AI CH 1 or -S Wiring Examples AI CH 2 DI CH 1 +24 V Output DI CH 2 DO Common DI CH 3 DI CH 6 DI CH 4 DI CH 5 +E (5 V) +S -E (0 V) -S Strain gauge input (special order only) 0-50 mV AI CH x +24 V Output 2-wire transmitter (powered by module) 0 V AI CH x +24 V Output 3-wire transmitter (powered by module) - + Analog Input + - Analog Input 4-wire transmitter (powered by module) 0 V AI CH x +24 V Output PWR + - Analog Input External Power Supply. Note: polarity can be reversed. DI CH x DI Common External power supply. Note: polarity can be reversed. + DO CH x LOAD DO Common + FIELD CONTACT DI CH x +24 V Output Powered by module FIELD CONTACT DI Com. 0 V Link POWER SUPPLY POWER SUPPLY DC pow ered inputs and low voltage AC inputs can both be used on the one module. * Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION When link is installed, a maximum voltage of 30 V AC or DC can be used to power the common. 4-wire transmitter (powered externally) + - AI CH x 0 V Analog Input PWR POWER SUPPLY + - 3-wire transmitter (powered externally) + - AI CH x 0 V Analog Input PWR POWER SUPPLY + - AI CH x 2-wire transmitter (powered externally) 0 V + - Analog Input POWER SUPPLY + - Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 20 8.14 PS-11 Wiring Diagram - AC Supply PS-11 OFF TEMPERATURE SENSOR # + # TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B- VA+ VA- R+ R- TS B+ B- CAUTION Connecting the battery in reverse may cause damage to the power supply. - + 24 VDC AUXILIARY OUTPUT (OPTIONAL) 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) - - + BACKUP BATTERY GREY WITH BLACK STRIPE A N E ACTIVE (+) NEUTRAL (-) EARTH 100-240 VAC 96-340 VDC 8.15 PS-11 Wiring Diagram - DC Supply A low voltage DC supply can be fitted to the battery input terminals or a higher voltage DC supply can be fitted to the AC input circuit. + PS-11 OFF A N E 24 VDC AUXILIARY OUTPUT (OPTIONAL) 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) + VA+ VA- R+ R- TS B+ B- CAUTION Connecting the DC Supply in reverse may cause damage to the PS-11. - - - + 12 VDC SUPPLY (NOMINAL) (MUST BE ISOLATED FROM FIELD SUPPLY) + - 96 TO 340 VDC SUPPLY (ALTERNATIVE TO USING BATTERY TERMINALS) Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 21 8.16 PS-21 Wiring Diagram PS-21 OFF E - + TEMPERATURE SENSOR # - SUPPLY + # TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B- 20 TO 60 VDC INPUT SUPPLY * VA+ VA- R+ R- TS B+ B- + SUPPLY EARTH *A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE (eg 0 V) TO +SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg -48 V) TO -SUPPLY. CAUTION Connecting the battery in reverse may cause damage to the power supply. - + 24 VDC AUXILIARY OUTPUT (OPTIONAL) 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) - - + BACKUP BATTERY GREY WITH BLACK STRIPE 8.17 PSU-3: Economy AC Input Power Supply (for PC-1) +V and –V are wired to pins 7 and 8 (12V Supply Input) of the orange BL9 connector on the BA-4 backplane. 37.5 1 2 3 4 5 A N E -V +V Voltage Adjust (13.8V) +12V Supply Input 0V Supply Input BA-4 Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 22 9. Solar Panel Installation SOLAR PANEL LATTITUDE TILT ANGLE ‘A’ OF SITE 0-4 Deg 10 Deg 5-20 Deg Add 5 Deg to local lattitude 21-45 Deg Add 10 Deg to local lattitude 45-65 Deg Add 15 Deg to local lattitude 65-75 Deg 80 Deg Eg Sydney, Australia has a lattitude of 33 Deg. Therefore tilt angle = 43 Deg. A Ensure panel will not be shaded by trees etc Set to face due South when in northern hemisphere and set to face due North when in southern hemisphere 10. Level Probe Installation RTU Hang level probe (Eg. Platypus from www.ecefast.com.au) 100mm above f loor of tank (above sludge) Hang level probe near access hatch Connect level probe to analog input Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 23 11. Antenna Installation DRAIN HOLE TO BOTTOM WHEN MOUNTED VERTICALLY ANTENNA MOUNTING CLAMP N TYPE FEMALE * N TYPE MALE * CABLE MAINTENANCE LOOP ANTENNA CONNECTION TO BE SEALED WITH SELF AMALGAMATING TAPE COACH SCREWS FASCIA MOUNT HOCKEY STICK ANTENNA MAST ANTENNA CABLE. AIM ANTENNA AT REPEATER OR AT MASTER RTU. SHOULD HAVE LINE OF SITE. USE COMPASS TO AIM WHERE NECESSARY CABLE TIE USE N TYPE MALE WHEN CONNECTING TO LIGHTNING ARRESTOR OR USE BNC MALE WHEN CONNECTING STRAIGHT TO RADIO* (A LIGHTNING ARRESTOR IS HIGHLY RECOMMENDED) TO TEST USING A MULTIMETER (WITH CONNECTORS INSTALLED): 1. TEST FOR OPEN CIRCUIT BETWEEN THE CENTRE PIN AND THE CASE OF CONNECTOR A WITH THE ANTENNA DISCONNECTED: A 2. TEST FOR SHORT CIRCUIT BETWEEN THE CENTRE PIN AND THE CASE OF CONNECTOR A WITH A SHORT CIRCUIT AT CONNECTOR B (CAN USE AN ALIGATOR CLIP FOR THE SHORT) B NOTE: A THOROUGH ANTENNA TEST REQUIRES A WATTMETER. WHEN RADIO IS TRANSMITTING, CHECK: REVERSE POWER = 0W FORWARD POWER > 0W A OPEN CIRCUIT? NO ANTENNA SHORT CIRCUIT B A SHORT CIRCUIT? B * Wiring of antenna connectors is detailed in the next section. Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 24 11.1 Antenna Cable Selection And Installation Recommendations: ? Only use RG58 within an enclosure or within a building and if the cable run is less than 5 metres. The cable is too fragile and the cable loss is too high for outside longer cable runs. ? Typically use RG213 up to 10 metres. This suits 6 metre water pipes that are commonly used for antenna masts. ? After 10 metres it becomes a question of how much signal loss can be tolerated. LDF4 or LDF5 have lower signal loss per metre as listed below. ? Minimise the number of connections in the cable run – connections have a great deal of loss. Loss per m of coax (@450MHZ) Loss per m of coax (@900MHZ): RG58 0.44 dB RG58 0.60 dB (Do not use) RG213 0.16 dB RG213 0.24 dB LDF4 0.05 dB LDF4 0.07 dB LDF5 0.03 dB LDF5 0.04 dB 11.2 How To Assemble Antenna Connectors The following instructions apply to all three connectors: 1. Place clamp nut and plain gasket over cable. 2. Trim outer sheath from cable to dimension shown. 3. Fold back braid and insert ferrule to trap braid between outer sheath and ferrule. 4. Trim off surplus braid. 5. Trim dielectric to dimension shown, and check that exposed centre conductor length is as specified. 6. Tin centre conductor. 7. Slide rear insulator over dielectric to butt against ferrule. 8. Mount contact (male for plugs, female for jacks) over centre conductor with shoulder pressed against rear insulator. 9. Hold cable and contact firmly together, and solder. 10. Slide plain gasket and clamp nut up to ferrule, trapping braid. 11. Fit front insulator over contact to butt against rear insulator. 12. Press sub-assembly into body as far as possible and engage clamp nut. 13. Holding body and cable rigid, tighten clamp nut to compress plain gasket and retain cable. Kingfisher PLUS+ Installation Manual 2.6 www.cse-semaphore.com/mykingfisher Page 25 RG213 To BNC RG213 To N-Type RG58 To N-Type 12. Return Of Goods If you would like to return RTU modules or equipment for testing or repair, please carry out the following steps: ? Request a Return Authorisation (RA) number from your Kingfisher representative ? Complete all details on a RA form (please use the supplied form as a master copy or download one from the Semaphore web site) ? Return RA form with goods RETURN AUTHORISATION 21 November 2007: Installationmanual.Doc RETURN AUTHORISATION NUMBER RETURNS PROCEDURE 1. Request an RA No. from CSE-Semaphore Australia Pty Ltd 2. Complete all details on form then fax copy to CSE Semaphore 3. Return form with goods to address shown on right CSE-Semaphore Australia Pty Ltd Unit 8, 3-5 Gilda Court MULGRAVE, VICTORIA 3170, AUSTRALIA PH: (61) 3 8544 8544 FAX: (61) 3 8544 8555 ABN: 006 805 910 PLEASE NOTE: Goods can only be repaired when accompanied by an RA Form with all details completed CUSTOMER DATE: / / PHONE No: ( ) DELIVERY ADDRESS FAX No: ( ) ORDER NO: TECHNICAL CONTACT: PREFFERED COURIER: Please note, customer pays freight both ways PART NO SERIAL NO PROBLEM - Please provide as much detail as possible INTERNAL USE ONLY FACTORY WARRANTY Goods are under warranty for twelve months only from date of shipment, unless otherwise arranged by contract. Please note that goods are not co vered under warranty when subjected to improper use. If goods are under warranty, please complete the following otherwise goods will be charged for. DATE PURCHASED YOUR ORDER NO. INTERNAL USE ONLY Cover Revision History Contents RTU Layout Installing Modules Removable I/O Connector Backplane Setup Enclosure Layout Battery and GPO Bracket 19” Rack Mounting How To Mount a 12-Slot Backplane How To Mount a Four Or Six Slot Backplane Installing Cables And Adaptors Wiring Diagrams Analog Inputs AI-1 Wiring Diagram AI-10 Wiring Diagram AO-2 / AO-3 Wiring Diagram DI-5 Wiring Diagram DI-10 Wiring Diagram DO-1 Wiring Diagram DO-2 Wiring Diagram DO-6 Wiring Diagram DO-6 Relay Board (TEL REL 002) Wiring Diagram IO-2 Wiring Diagram IO-3 Wiring Diagram IO-4 Wiring Diagram PS-11 Wiring Diagram - AC Supply PS-11 Wiring Diagram - DC Supply PS-21 Wiring Diagram PSU-3: Economy AC Input Power Supply (for PC-1) Solar Panel Installation Level Probe Installation Antenna Installation Antenna Cable Selection And Installation How To Assemble Antenna Connectors Return Of Goods