Shaft coating with M-COATING Brochure

HERMESTECHNOLOGIE• Shaft coating • Anti-corrosion• WatertightThe perfect solution for shaft renovationShaft coating with BeforeAfterM-COATING®e meSav tithwiHERMESTECHNOLOGIEFor renovating corroded and/or leaking shafts with ERGELIT dry mortar, M-COATING is a new, innovative renovation process for both round and rectangular . shafts from DN 500 to DN 3000 These can be cleaned and coated fully automatically without any problem whatsoever. The process is based on more than 25 years of Hermes Technologie experience. The centrifugal spray technique means that shaft walls up to 15 metres deep can be coated to any realistic thickness. The necessary technical equipment is housed in a specially built trailer, ideal for the worksite, or in a van (e.g. the Fiat Ducato). Existing renovation vehicles can be individually adapted as required. The process for shaft renovationThe walls of the shaft are inspected after cleaning. Any possible leaks are sealed off or damaged areas are repaired, using techniques such as pressurised grouting, injection or super-fast ERGELIT grouts. All equipment required for this is included as standard in the M-COATING system. Shaft coating with M-COATINGTSSR fully automatic, turns through full 3 60°, working pressure up to 350 bar,solid materialsprays up to 12 MPaCleaning with the TSSRAfter cleaning Before cleaning The M-COATING trailer is equipped with a specially designed cleaning nozzle (the TSSR) and a high pressure water pump delivering 385 bar working pressure, for the shaft wall cleaning which is vital before any coating operation. An electric winch lowers the TSSR through the shaft by means of a swivelling crane built on to the rear of the trailer.The TSSR jet-nozzles are adjustable between 500 and 3000mm, so that a small and regular distance can be maintained from the surface to be cleaned. The arm on which the jets are mounted is turned by a motor. The result is regular, thorough and effective cleaning. The walls do not normally require any further cleaning by hand. M-COATING equipment in the Ducato Inner dimensions: L 3m60, W 1m80, H 1m88 max. permitted laden weight 3.5 tonsThe TechnologyHigh pressure pump and generatorM-Coating ERGELIT mixer and pumpM-Coating free-standing tripodFour wheeled; dimensions approx L 3m50, W 1m75, H 2m max permitted laden weight 2.5 tons Fully equipped M-Coating trailerERGELIT-coating underway ERGELIT-coating completedThe coating process is based on an integrated system con-sisting of a mixer, a pump and a centrifugal spray. All three components are fully auto-mated. For loading the grout or controlling the mixer and pump, only one operator is needed. The centrifugal spray attached to the gantry-mounted winch is guided up and down the shaft at constant speed by a second operator. HERMESTECHNOLOGIEFor renovating corroded and/or leaking shafts with ERGELIT dry mortar, M-COATING is a new, innovative renovation process for both round and rectangular . shafts from DN 500 to DN 3000 These can be cleaned and coated fully automatically without any problem whatsoever. The process is based on more than 25 years of Hermes Technologie experience. The centrifugal spray technique means that shaft walls up to 15 metres deep can be coated to any realistic thickness. The necessary technical equipment is housed in a specially built trailer, ideal for the worksite, or in a van (e.g. the Fiat Ducato). Existing renovation vehicles can be individually adapted as required. The process for shaft renovationThe walls of the shaft are inspected after cleaning. Any possible leaks are sealed off or damaged areas are repaired, using techniques such as pressurised grouting, injection or super-fast ERGELIT grouts. All equipment required for this is included as standard in the M-COATING system. Shaft coating with M-COATINGTSSR fully automatic, turns through full 3 60°, working pressure up to 350 bar,solid materialsprays up to 12 MPaCleaning with the TSSRAfter cleaning Before cleaning The M-COATING trailer is equipped with a specially designed cleaning nozzle (the TSSR) and a high pressure water pump delivering 385 bar working pressure, for the shaft wall cleaning which is vital before any coating operation. An electric winch lowers the TSSR through the shaft by means of a swivelling crane built on to the rear of the trailer.The TSSR jet-nozzles are adjustable between 500 and 3000mm, so that a small and regular distance can be maintained from the surface to be cleaned. The arm on which the jets are mounted is turned by a motor. The result is regular, thorough and effective cleaning. The walls do not normally require any further cleaning by hand. M-COATING equipment in the Ducato Inner dimensions: L 3m60, W 1m80, H 1m88 max. permitted laden weight 3.5 tonsThe TechnologyHigh pressure pump and generatorM-Coating ERGELIT mixer and pumpM-Coating free-standing tripodFour wheeled; dimensions approx L 3m50, W 1m75, H 2m max permitted laden weight 2.5 tons Fully equipped M-Coating trailerERGELIT-coating underway ERGELIT-coating completedThe coating process is based on an integrated system con-sisting of a mixer, a pump and a centrifugal spray. All three components are fully auto-mated. For loading the grout or controlling the mixer and pump, only one operator is needed. The centrifugal spray attached to the gantry-mounted winch is guided up and down the shaft at constant speed by a second operator. HERMESTECHNOLOGIEThe M-COATING automated system removes many of the sources of error in substrate preparation and the subsequent coating process. It also offers user-friendly operation and an improved level of safety. A quality assurance handbook provides the operator with a guide to the very best renovation practice, and the client with additional reassurance thanks to a quality assurance certificate issued for every shaft renovated by the M-COATING process. Quality assuranceM-COATING is tested by M-COATING TSSR is tested byM-Coating is tested by diffrent Institutes. Ask for the certificationsERGELIT-KS is independently inspectedby the MPA NRW.ERGELIT-Mortarsfor preparationERGELIT-KBi - injection grout for filling cavities, gaps and holesERGELIT-10F rapid - the 10 second grout for plugging water infiltration ERGELIT-10SD - the kneadable mortar for plugging water infiltration ERGELIT-coatingmortarsERGELIT-KS1 - Corrosion protection against domestic effluent from pH 4.5 to pH 10 ERGELIT-KS 2 - as above, but gives corrosion protection against industrial effluent between pH 3 and pH 12 and spikes of pH 1. Resistant to heavy attack from sulphates, magnesium, ammonia, oils, fats, benzole, petrol. ERGELIT-KS 2a - as above, but resistant to biochemical attack, and resistant to biogenic sulphuricacid corrosion from pH 1 ERGELIT-KS 2b - resistant to heavy biogenic sulphuric acid attack from pH 1 Issued by:Hastings, East Sussex, UK branch office: Stafford, Staffordshire Phone:+44 (0)77 21 76 40 63 or +44 (0)77 53 98 69 66eMail: office@hermes-technologie.comwww.hermes-technologie.com Engineering products and processes for the construction and renovation of drains, sewers, pipes, tanks, roads, industrial floors & anchorsTECHNOLOGIEHERMESLtd. “Yo hauve th i, e dranse hav wethe brans“i full of pow rebags