Martin Membrane Systems AG

SMM-2012 - Brochure

Advanced Wastewater Treatment Technologies for Vessels & Offshore InstallationsWater Backpack "PAUL" - portable water for disaster areasWastewater treatment in Alpine areasDistributedwastewater treatmentMaritimeIndustryCities andmunicipalitiesHotels andrestaurantsPolar stationMARTIN Membrane Systems is an international wastewater treatment company. We offer complete on-board systems for maritime applications, including Vacuum systems,Flotation systems for the treatment of galley water, Transfer pump units, Tank equipment,Mechanical pre-treatment units,High-efficiency biological treatment systems,Membrane filtration systems and Sludge handling equipment.All MARTIN Membrane Systems have a compact design, requiring small tank capacities and spaces and are bespo-ke solutions, tailored to the individual requirement of each ship. Our range of German-engineered and manufactured waste-water treatment systems provides a superb effluent quality, reducing suspended solids to effectively zero and fulfilling the latest international and local requirements without che-micals consumption. Our project teams support you throughout the entire pro-cess lifecycle: from pre-planning, during the construction and building phase through to commissioning. We offer in-dividual customized solutions for refit and new buildings. MARTIN Membrane Systems is also your partner for world-wide service and maintenance.Mechanical Wastewater TreatmentMechanical Wastewater TreatmentBiologicalWastewater TreatmentBiologicalWastewater TreatmentBiologicalWastewater TreatmentFlotationFlotationFlotationVacuum systemsTank equipmentFlotation systemsMechanical pre-treat-ment unitsMembrane filtration systemsTransfer pump unitsBiological treatment systemsSludge handling equipmentWe live sewage systemsUltrafiltration with siClaro® membrane filtersThe ultrafiltration membrane used in the siClaro® purifica-tion plant separates the smallest particles down to the col-loids of the liquids on a purely physical basis due to their defined pore sizes (< 0.001 mm). The membrane holds these substances back without changing them either physically or chemically. Thus dangerous substances cannot penetrate. Flat membranes are used in combination with our advanta-geous filter construction to prevent clogging in the filter due to hairs, fibres or other unhygienic residuals.The filtrate gained from the plant meets the high quality standards required for bathing water according to Directive 75/160/EEC (European Economic Community) of the Coun-cil of the European Union. Our ultrafiltration membrane con-stitutes an absolute barrier for bacteria and large viruses, such as the dangerous pathogenic agent of infantile palsy. The smallest organic molecules, metallic ions and dissolvab-le salts, partly essential for life, can pass the ultrafiltration membranes.Guarantees compliance with the highest demands on wastewater treatment overflow air / sludgebig molecules, proteins, oil emulsion, colloids, bacteria, colour pigments, virus small molecules, water, saline solutions, organic carbons, ions fi l t ra t ion 12345678siClaro® filterActivated sludge-air mixtureDiffusorSkid mountedStreaming-up foot with diffuserFilter moduleAir tubeAir scouring connectionsiClaro® FM 642 Filter12345678The mean pore diameter of the membranes is only thirty- five millionths of a millimetre (0.000035 mm).In comparison, the diameter of an enteric bacterium (E-Coli) is approx. one thousandth of a mil-limetre (0.001 mm), so that the siClaro® membrane represents an impassable barrier for these bacteria.Efficient wastewater treatment with siClaro® BMA® shipboard-wastewater treatment plantsOutbordGalley waterLaundry waterAccommodation grey waterSewage pumpDischarge pumpOutbordCirculation pumpFlotation | Grease separator Vacuum plantGrey water tankGrey water pumpGrease storageBMA bioreactorbiological treatmentFiltration CellsiClaro FMultrafiltrationAeration optionPulper e?uent Black waterSludge tankMixing tankMMechanical pre-treatmentAerationAeration optionBiological aeration Membrane scouringFiltrate pumpMMOptionOptionOutbord123456Control cabinetBiological and scouring blowerFiltrate pumpService areaBiologic treatment with siClaro FM ultrafiltrationMechanical pre-treatmentsiClaro® BMA®10–75 | standard1234576BMA Standard (*) Maximum dimensions LCP Service area Weight WeightType Average daily flow BOD5 Load L1 x W1 x H1/H2 W2 S1 empty fillednom. m³/d max. m³/d (**) kg/d mm mm mm kg kgBMA10 1,85 2,6 0,98 1.650 x 1.140 x 1.900/1.900 700 1.800BMA30 5,5 7,6 2,93 1.850 x 1.310 x 1.900/1.900 300 600 1.200 3.000BMA50 9,2 12,7 4,92 2.370 x 1.570 x 1.900/1.950 1.400 4.300BMA75 13,9 19,2 7,38 2.450 x 2.000 x 2.100/2.050 2.000 6.800The BMA system was developed to allow ships to be opera-ted globally and ensure reliable compliance with the strin-gent worldwide sewage standards. Effluents from BMA sys-tems comply with the requirements of IMO MEPC 159(55), USCG including Alaska Title and Miami Dade and Baltic Sea Convention.The BMA plants with membrane filtration meet the advanced nutrient requirements for nitrogen and phosphorus for fu-ture expected Helcom regulations, thanks to the integration of anoxic treatment stages and selected phosphate elimina-tion.Split arrangementWe also provide pre-assembled filtration units for all capa-cities. The biological treatment stages are integrated in the structural tanks. Please ask for a detailed offer..Low investment costs:Compact design requiring small tank capacities and spacesLow operation costs: Minimal energy demand | Long membrane lifecycle | Simple maintenance | No risk of blocking or clogging | Fully automated filtration operationGuaranteed compliance to hygienic standardsCertified according to IMO standard MEPC.159(55)and CDNIW1W2H1H2S1L1Service area12345678Control cabinetMechanical pre-treatmentBiological and scouring blowerFiltrate pumpBiologic treatment with siClaro FM ultrafiltrationDrain pumpCirculation pumpService area12348567siClaro® BMA®100–300 | standardBMA Standard (*) Maximum dimensions Service area Weight WeightType Average daily flow BOD5 Load L2 x W3 x H3/H4 (***) S2 empty fillednom. m³/d max. m³/d (**) kg/d mm mm kg kgBMA100 18,5 25,5 9,84 2.800 x 2.270 x 2.000/2.050 2.200 8.500BMA150 27,7 38,2 14,76 3.500 x 2.620 x 2.000/2.050 800 2.400 11.400BMA200 37 51 19,68 4.100 x 2.600 x 2.200/2.280 3.800 16.400BMA300 55,5 76,6 29,5 4.500 x 3.200 x 2.200/2.280 5.500 23.500Remarks: External mixing tank and sludge tank required.(*) BMA Standard: Type certified plants according IMO MEPC.159(55), with 98,4g/(p*d) organic BOD5 load according to type test and 185l/(p*d)hydraulic capacity.(**) 38% Hydraulic overload according to IMO certification, max.24h.(***) Tank is also available in H3=2.600mm. Dimensions upon request.BMA 10, 30: Fine screen, 3 l/sBMA 50, 75: Fine screen, 5 l/sBMA 100–300: Fine Screen, 7 l/sVacuum plant: Jets VacuumaratorBMA 10, 30: 1 No. Jets 15 MB-D, L x W x H = 720 x 360 x 850 mm, 90 kgBMA 50: 2 No. Jets 15 MB-D, L x W x H = 720 x 500 x 850 mm, 180 kgBMA 75–100: 2 No. Jets 25 MB-D, L x W x H = 880 x 620 x 950 mm, 220 kgAll other systems with vacuum collecting tank; available upon request.Subject to technical alterations.W3S2L2H3Service areaH4BMA® + Yacht LineSolutions for Super Yachts123456Control cabinetSewage pumpFiltrate pumpVacuum pumpBiological treatment with siClaro FM ultrafiltrationMechanical pre-treatmentBiologie and scouring blowerMedium Wastewater containing solid matter Designation siClaro® fine screenRA 200 RA 350-600 RA 350-1000Material 1.4301/ 1.4571**/ PPMax. flow rate [l/s] 2 5 7Screen length [mm] 440 813 1000Screen pipe diameter [mm]200 350Screen openings [mm] 0,5 / 1 / 3Outlet Flange DN 100 Flange DN 150Output [kW] 0,12 0,37siClaro® Mechanical pre- treatment unitsBMA + Yacht Line ® +Higher organic loading and hydraulic flows on board super and mega yachts require adapted solutions for wastewater treatment systems. The BMA+ line meets these demands considering a hydraulic flow of up to 300 l and an organic load of 150 g BOD5 per person per day (ex food drainage).The plants are manufactured and painted to the highest qua-lity standards.Note:Advanced wastewater treatment systems in the BMA line comply with the high requirements of IMO MARPOL in terms of disinfection without additional UV irradiation.1234 5677BMA® RShip-Integrated Solutions for River CruisersBMA R Cruise Line® RThe BMA R line is customized for river cruise/ long ships used on the Rhine, Danube and other inland waterways. These plants are preferably integrated in the ship's structu-ral tanks.Fine screen: Hairs, fibrous materials, etc. can clog the membrane biore-actor and therefore have to be separated from the raw waste-water to ensure the membrane aeration plant's safe and low-maintenance operation. But the organic contents of the screenings should be returned to the biological treatment stage as a nutrient source. MMS has developed the patented SiClaro RA fine screen for this purpose.These plants comply with the requirements of CDNI and the Danube Commission's recommendation on the organisation of the collection of ship-borne waste. The plants are certi-fied according to the 3rd BinSchUO Abweichung VI (techni-cal requirements for inland waterway vessels). The following standard sizes are available: The screen consists of a riser with lateral openings and a spiral brush that transports the retained solids opposite to the inlet stream back to the tank like a conveying screw. The retained screenings are stored in the screenings tank until disposal in port.Type BMA 13 R BMA 20 R BMA 35 R BMA 50 R BMA 75 RAverage daily flow 13m³/d 20m³/d 35m³/d 50m³/d 75m³/dBOD load 2,6 kg/d 19,4 kg/d 34 kg/d 48,6 kg/d 72,9 kg/dType Persons Principle ADF PHF Dimensions Dry weightNet weightGreasetankGalley collecting tank (*)Approx. m³/d L/h L/W/H in mm kg kg Litres m³MSF450F 100 Compressed air/flow principle5 450 1.720 / 1.070 / 1.790 500 1.270 260 n.a.MSF600FG 250 Jetstreammixer / batchprocess12,5 600 1.970 / 980 / 1.830 800 1.200 260 2,5MSF600G 250 Jetstreammixer / batchprocess12,5 650 1.690 / 1.2230 / 1.830 800 1.450 separategrease tank (*)2,5MSF550FG 200 Jetstreammixer / batchprocess10 500 150 / 1210 / 1700 650 1250 240 2,0* Collecting tank to be provided by others. ** ADF= Average daily flow 50/l(p*d)siClaro® flotation systemsfor the treatment of galley water12345Grease pumpGrease tankElectric heaterJetstream mixerFlotation reactorFlotation:The flotation system is designed for the removal of fats, oil and grease from the galley water and ensures a failure-free plant operation. In comparison to a grease trap, the flotation system works fully automated and has a much higher remo-val rate for FOGs, resulting in a better MBR performance. It further handles the effluent from the pulper (food waste system).1 2345Shipboard-wastewater treatment plants and offshore applicationsMaritime wastewater treatment for cruise vesselsMaritime wastewater treatment for merchant & offshore vesselsMaritime wastewater treatment for special vesselsMaritime Wastewater treatment for navy vesselsMaritime wastewater treatment for super yachtsMaritime wastewater treatment for river cruise vesselsdonnerandfriends.demunipicalindustrialprivatemaritimewww.martin-membrane.comMARTIN Membrane Systems AGWald-Eck 7 | 19417 WarinGermanyphone: +49 (0) 3 84 82 / 2 21 54fax: +49 (0) 3 84 82 / 2 25 03info@martin-membrane.comWerkringstraße 10 | 96515 SonnebergGermanyphone: +49 (0) 36 75 / 73 35-0fax: +49 (0) 36 75 / 73 35-15