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Sontheim - DO32 - Digital IO-Modules Brochure
sontheim
Industrie Elektronik GmbH
Digital remote IO-Modules
Small, compact and powerfull
Overview of interfaces
– 16 digital inputs
– 16 digital outputs
Housing
The compact housing is made of aluminum. It
contains a top hat rail mount and a front cover
with all interfaces for better overview in the con-
trol cabinet. The technician will note the conveni-
ence while working at the bus cabling.
Clamps and cabling
The Remote-IO series uses 3-wire cabling for di-
rect connection to sensors and actors, supplying
them with power. In order to reduce the danger
of false-wire harnessing the 3-wire clamps are co-
loured. If you wish to see the status of each chan-
nel, we can deliver the modules with LED-clamps.
LEDs and switches
All inputs and outputs can be monitored with the
help of LEDs at the clamps. In addition to that,
you can configure the baud rate and module
address with HEX-switches at the front cover -
easy and comfortable.
Signal processing
Besides its inputs and outputs the DIO32 offers a
powerful micro-controller that handles data ac-
quisition of sensors, control of actors and the pro-
cessing of any CAN-data.
DIO32
DIO32 is a digital 24V (opt. 12V) input and output module with 16 channels each. It is optimally suited for
the use in CAN-networks. The device possesses the shortest conversion times and a high process reliability.
That makes it the best choice for continuous operation in complex machine networks.
Key Features
– Compact aluminum housing with IP20 and an integrated top
hat rail mount
– Safety functions for a high process safety
– Easy access to all interfaces
– Own intelligence for complex CAN-networks
– Clamps pluggable and lockable
– Signal delay less than 400 µ-seconds
– Galvanically isolated CAN-interface acc. to ISO 11898
– Galvanically isolated inputs and outputs
Key Features
An important safety function is the DIO32‘s guar-
ding capability which is fully integrated into the
IO for network surveillance. Furthermore, there is
a relay contact (changeover) as an additional safe-
ty measure. If there is an absence of guarding by
the master registered, the module immediately
goes into STOP-mode.
CAN-Interface
The integrated CAN-interface is designed in ac-
cordance to DS301 and 401 for a flexible use in
different places and tasks in the CAN-bus net-
work. All Sontheim CAN-interfaces comply to
ISO11898.
Power supply
The DIO32 needs a power supply with 24V. Due to
the polarity reversal protection the user is in no
danger of damaging the module by reversed po-
wer connection. Short surge peaks are also elimi-
nated by an EMI wiring for the control section.
Highside and Lowside switch
All digital outputs can be fitted with a Highside or
Lowside switch. Being Highside, the outputs
toggle the supply voltage to load. Being Lowsi-
de, they toggle to ground.
Ordering information
Art.-No. Description
966160000 DIO 32_RM35 24V IO High-Side
966160300 DIO 32_RM35 12V IO High-Side
966160400 DIO 32_RM35 12V IO Low-Side
980109000 Weidmüller BL IO-30-pol. with LED
(not included in delivery)
980109100 Weidmüller BL IO-30pol. without LED
(not included in delivery)
980109200 Weidmüller BL IO-10pol. with LED
(not included in delivery)
980109300 Weidmüller BL IO-10pol. without LED
(not included in delivery)
DIO 32 Technical data
Housing
Dimensions (l × w × h) 121 mm × 120 mm × 48 mm
Weight 600g
Protection class IP 20, EMV-requirements acc. to CE
Storage temperature -30 °C to 70 °C
Operating temperature 0 °C to 60 °C
Humidity 90 % non-condensing
VCC 24 VDC ±20 %
Pre-Operational Mode 95 mA
Operational Mode 110 mA
All inputs/outputs active, incl. LED’s 500 mA
Operating status 1 × LED green for power supply (5V)
1 × LED green for operation mode (Run)
1 × LED red for error status (Err)
16 × LED green for activated inputs
16 × LED green for activated outputs (at the clamp)
Micro-controller Motorola Freescale, 16 Bit
CAN Galvanically isolated acc. to ISO11783
SubD9 plug male and female, bridged
Pinning acc. to DIN 41652
CAN-Protocol DS 301 and 401
Number of modules / bus 127
Settings Module address via 2 HEX-switches
Baud rate via HEX-switch
Clamps and cabling Connection with Weidmueller clamps
clamp capacity 0,25 – 1,5 mm², 1-wire „e“
Fine-wired „f“ 0,25 – 1,5 mm², „f“ with conductor sleeve
without plastic flange 0,25 – 1,5 mm²
Wires 2-wire and 3-wire connection, dismantling 10 mm
Digital inputs
Number of digital inputs 16
Switching level „1“ +15,0V to +28,8V DC
Switching level „0“ 0,0V to +8,0V DC
Potential isolation Optocoupler
Input current 11 mA
Sample rate 2,5 kHz
Signal delay < 400 µs
Digital outputs
Number of digital outputs 16
Current 24 VDC ±20 %
Type of switch FET-Highside-Power-Switch
Potential isolation Optocoupler
Supply outputs 1 A (Short-circuit proof)
Overall power consumption 8 A
Overall power consumption at supply
per block
16 A
Sample rate 1 kHz
Free-wheeling diode Yes
Signal delay < 100 µs
Relay contact (if module is active) 1 × UM / 1A
Clamp block Pin Pin assignment
+ nc
1 Input 0 / Output 0
2 Input 1 / Output 1
3 Input 2 / Output 2
4 Input 3 / Output 3
5 Input 4 / Output 4
6 Input 5 / Output 5
7 Input 6 / Output 6
8 Input 7 / Output 7
– GND 0V
CAN-Interface Pin Pin assignment
2 CAN L (low)
3 CAN GND (ground)
7 CAN H (high)
1 5
6 9
15
69
HEX-switches module address Range Address
Minimum 01 HEX 1
Maximum 7F HEX 127
HEX-switches baud rate Range baudrate (kBit)
0 10
1 20
2 50
3 125
4 250
5 500
6 800
7 1000
Blue clamp
block can be
bridged with
0V.
Clamps have
internal connection
Red clamp
block can be
bridged with
24V VCC
Clamps have
internal connection
0V can be
bridged to
3rd blue
clamp
block
Digital
inputs
0 – 7
with LED.
24V VCC
can be
bridged
to 2nd
red clamp
block
Overview:
Digital Remote IO Modules Technical data
Housing DI32 DO32 DIO32 DI40
Dimensions (l × w × h) 121 mm × 120 mm × 48 mm
Weight 600g
Protection class IP 20, EMV-requirements according to CE
Storage temperature -30 °C to 70 °C
Operating temperature 0 °C to 60 °C
Humidity 90 % non-condensing
VCC 24 VDC ±20 %
Pre-Operational Mode 85 mA 100 mA 95 mA 85 mA
Operational Mode 85 mA 100 mA 110 mA 85 mA
All inputs/outputs active, incl. LED’s 540 mA 440 mA 500 mA 540 mA
Operating status 1 × LED green for power supply (5V)
1 × LED green for operation mode
(Run)
1 × LED red for error status (Err)
32 × LED green for activated inputs
1 × LED green for power supply (5V)
1 × LED green for operation mode
(Run)
1 × LED red for error status (Err)
32 × LED green for activated outputs
(at the clamp)
1 × LED green for power supply (5V)
1 × LED green for operation mode
(Run)
1 × LED red for error status (Err)
16 × LED green for activated inputs
16 × LED green for activated outputs
(at the clamp)
1 × LED green for power supply (5V)
1 × LED green for operation mode (Run)
1 × LED red for error status (Err)
40 × LED green for activated inputs
Micro-controller Motorola Freescale, 16 Bit
CAN Galvanically isolated acc. to ISO11783
SubD9 plug male and female, bridged
Pinning acc. to DIN 41652
CAN-Protocol DS 301 and 401
Number of modules / bus 127
Settings Module address via 2 HEX-switches
Baud rate via HEX-switch
Clamps and cabling Connection with Weidmueller clamps
clamp capacity 0,25 – 1,5 mm², 1-wire „e“
Fine-wired „f“ 0,25 – 1,5 mm², „f“ with concuctor sleeve without plastic flange 0,25 – 1,5 mm²
Wires 2-wire and 3-wire connection, dismantling 10 mm
Digital inputs
Number of digital inputs 32 - 16 40
Switching level „1“ +15,0V to +28,8V DC - +15,0V to +28,8V DC
Switching level „0“ 0,0V to +8,0V DC - 0,0V to +8,0V DC
Potential isolation Optocoupler - Optocoupler
Supply inputs 11 mA - 11 mA
Sample rate 2,5 kHz - 2,5 kHz
Signal delay < 400 µs - < 400 µs
Digital outputs
Number of digital outputs - 32 16 -
Current - 24 VDC ±20 % -
Type of switch - FET-Highside-Power-Switch -
Potential isolation - Optocoupler -
Supply outputs - 1 A (short-circuit proof) -
Overall power consumption - 8 A -
Overall power consumption at supply per block - 32 A 16 A -
Sample rate - 1 kH -
Free-wheeling diode - Yes -
Signal delay - < 100 µs -
Relay contact (if module is active) - 1 × UM / 1A -
Ordering information
Art.-No. Description
966117000 DI32 RM35 24V IO
966117400 DI32_RM35 12V IO
966127000 DO 32_RM35 24V IO High-Side
966127300 DO 32_RM35 12V IO High-Side
966127400 DO 32_RM35 12V IO Low-Side
966160000 DIO 32_RM35 24V IO High-Side
966160300 DIO 32_RM35 12V IO High-Side
966160400 DIO 32_RM35 12V IO Low-Side
966181000 DI40_RM35
966180000 DIO40_RM35, 32dig.In. & 8xdig.Out 24V IO
966170000 DIO 72_RM35 24V IO High-Side
966170300 DIO 72_RM35 12V IO High-Side
966170400 DIO 72_RM35 12V IO Low-Side
980109000 Weidmüller BL IO-30-pol. with LED
(not inclduded in delivery)
980109100 Weidmüller BL IO-30pol. without LED
(not inclduded in delivery)
980109200 Weidmüller BL IO-10pol. with LED
(not inclduded in delivery)
980109300 Weidmüller BL IO-10pol. without LED
(not inclduded in delivery)
Clamp block Pin Pin assignment
+ nc
1 Input 0 / Output 0
2 Input 1 / Output 1
3 Input 2 / Output 2
4 Input 3 / Output 3
5 Input 4 / Output 4
6 Input 5 / Output 5
7 Input 6 / Output 6
8 Input 7 / Output 7
– GND 0V
CAN-Interface Pin Pin assignment
2 CAN L (low)
3 CAN GND (ground)
7 CAN H (high)
1 5
6 9
15
69
HEX-switches module address Range Address
Minimum 01 HEX 1
Maximum 7F HEX 127
HEX-switches baud rate Range baurate (kBit)
0 10
1 20
2 50
3 125
4 250
5 500
6 800
7 1000
Blue clamp
block can be
bridged with
0V.
Clamps have
internal connection
Red clamp
block can be
bridged with
24V VCC
Clamps have
internal connection
0V can be
bridged to
3rd blue
clamp
block
Digital
inputs
0 – 7
with LED.
24V VCC
can be
bridged
to 2nd
red clamp
block
Technical data
DIO40 DIO72
121 mm × 120 mm × 48 mm 241mm x 120mm x 48mm
600g 800g
IP 20, EMV-requirements according to CE
-30 °C to 70 °C
0 °C to 60 °C
90 % non-condensing
24 VDC ±20 %
95 mA 120 mA
110 mA 130 mA
500 mA 830 mA
1 × LED green for power supply (5V)
1 × LED green for operation mode
(Run)
1 × LED red for error status (Err)
32 × LED green for activated inputs
8 × LED green for activated outputs
(at the clamp)
1 × LED green for power supply (5V)
1 × LED green for operation mode
(Run)
1 × LED red for error status (Err)
32 × LED green for activated inputs
40 × LED green for activated outputs
(at the clamp)
Motorola Freescale, 16 Bit
Galvanically isolated acc. to ISO11783
SubD9 plug male and female, bridged
Pinning acc. to DIN 41652
DS 301 and 401
127
Module address via 2 HEX-switches
Baud rate via HEX-switch
Weidmueller clamps, clamp capacity 0,25 – 1,5 mm², 1-wire „e“
Fine-wired „f“ 0,25 – 1,5 mm², „f“ with conductor sleeve without plastic
flange 0,25 – 1,5 mm²
2-wire and 3-wire connection, dismantling 10 mm
32
+15,0V to +28,8V DC
0,0V to +8,0V DC
Optocoupler
11 mA
2,5 kHz
< 400 µs
8 40
24 VDC ±20 %
FET-Highside-Power-Switch
Optocoupler
1 A (short-circuit proof)
8 A
8 A 40 A
1 kH
Yes
< 100 µs
1 × UM / 1A
We are looking forward to your enquiry. For personal advice
and detailed information please refer to our specialists
We live electronics Sontheim Industrie Elektronik GmbHGeorg-Krug-Str. 2, 87437 Kempten
Tel: +49 831 57 59 00 0 - Fax: -73
info@s-i-e.de www.sontheim-industrie-elektronik.de
