Time-Saving Mortars for Drains & Sewers Brochure

Time-saving mortars for drains & sewersIdeas · Concepts · Solutionsfor the construction and renovation of sewers,pipes, reservoirs, roads, industrial flooring andanchors.Save time with Many of the wastewater installations constructed since the end of the 19th century in Europe need renovation aftersome 50 to 100 years of use. Some ofthese waste systems or parts of systems -pipes, manholes, water purification plants,catchment basins, oil and fat separators,digestion tanks, sludge settlement tanksand aeration tanks - can suffer seriousdamage after only a short period of time.Since 1982 the ERGELIT dry mortarsdescribed below have been developedspecifically for the repair of such damage inthis environment. High resistance toaggressive substances is the hallmark of allthese ERGELIT products. On-site technicaldifficulties, such as pipes that are not man-accessible, confined working space orother special operating conditions, havealways been a major consideration in thedevelopment of these ERGELIT mortars.Construction and renovation of wastewater installationsERGELIT-SBM is a construction mortar thatmeets the toughestdemands. It is sulphateresistant, waterproof andextremely strong. This mortar will cope withthe increasing demandsfor robust and watertightdrainage systems overthe coming decades.Construction of manholes and wastewater installations 2Time-saving mortars for drains & sewersERGELIT-KSERGELIT-KSERGELIT-KSERGELIT-KSM-CoatingM-CoatingM-Coating is a renovationprocess designed for manhole shafts with adepth of up to 10 metres.Using a centrifuge spray,ERGELIT-KS (available invarious degrees of corrosion resistance) canbe applied in a coating ofany desired thickness,from 5 mm minimum. Thisgives not only protectionagainst corrosion, but greater static strength tothe shaft as well.The ERGELIT-KS range:ERGELIT-KS 1 against corrosion by domesticwastewater ERGELIT-KS 2 againstcorrosion by industrialeffluentERGELIT-KS 2b againstbiogenic sulphuric acidcorrosion3beforeafterRepairing and sealing manhole shafts and man-entry pipesERGELIT-10F rapidERGELIT-10SDERGELIT-KBi can be injected in order to producea complete and durable sealin shafts and man-entrydrainage pipes. ERGELIT-KBi will not bewashed away by heavygroundwater flow. ERGELIT-10SD seals localleaks and can even be usedunderwater. ERGELIT-10SD can bekneaded by hand and worked into the bored holeor damaged area, i.e. intothe flow of water, and heldin place until the mortar hashardened. ERGELIT-10SDforms a tough, watertightsurface. ERGELIT-10F rapid sealsthe smallest leaks inseconds.While ERGELIT-10F rapidcan only be applied dry,you have an easy-to-spreadgrout in ERGELIT-10S specialwhich also repairs leaksquickly and durably. ERGELIT-10S specialcan also be used in smallamounts as an additive to accelerate other ERGELIT dry mortars.1. ERGELIT-KBi2. pump unit3. control panel4. water infiltration5. injection lance with pressure gauge6. leak sealed4Time-saving mortars for drains & sewersMischerPumpeKompressorMörtelMörtelMörtelMörtelLining with cement mortar - Wet spray technique Using the wet spray technique, man-entrysewers and installationscan be reprofiled or relined with a durable,minimum 5 mm coatingof the appropriate anti-corrosion grade of ERGELIT-KS. In accessible sewers, this corrosion-resistantERGELIT grout is theeconomical alternative to liner hose techniques.Thanks to the wet sprayprocess, any size and cross-section of pipe can be stabilised andrehabilitated for decades. When the entire conduitneeds a new lining or coating, the answer is toapply ERGELIT-KS (selecting the appropriatelevel of corrosion protection) by centrifugespray, in thicknesses from5 mm to 40 mm.1. water hose2. ERGELIT-KS3. ERGELIT fresh mortar4. pump unit5. control panel6. hose reel 7. generator8. airLining with cement mortar - Centrifugal spraylining process5Mixerpump unitAir compressorFixing ceramic tilesInvert renovationERGELIT-KSP or ERGELIT-KS 1 are theright adhesive mortars forfixing both large and smallceramic or fused castbasalt tiles, even in themost difficult situations.ERGELIT-KS 1 is recommended for subsequent repointing inhousehold wastewaterenvironments and ERGELIT-KS 2 for industrial wastewater. 6Time-saving mortars for drains & sewersbefore afterBy using the time-savingmortars ERGELIT-KS 1(for domestic wastewater)or ERGELIT-KS 2(for industrial effluent),you can make rapid,durable repairs to corroded inverts. After thorough cleaningwith a high pressurelance, the invert is reprofiled using a squeegee and ERGELIT-KS. Repointing masonry Renovating lateral connectionsThe pressurised repointing of masonryjoints with ERGELIT-KBiextends the life of oldbrick-built constructions.The joints are cleanedout and then filled via apressure-fed lance withcorrosion-resistantERGELIT-KBi to give awatertight, durable repair.By using ERGELIT-Kanaltec iS orERGELIT-Kanaltec CF,watertight connections canbe expertly made wherelaterals join the main sewer.The Hächler-robot makesit possible to renovate connections even wherethere is heavy water infiltration.7beforeafter 09/2010 ERGELIT – registered TrademarkERGELIT-KBF 35 isrecommended for use on concrete surfaces thatare physically stressed orcorroded by effluent. Themaximum grain size of3.5 mm, together with theglass fibres added, makefor much greater crackresistance. After approx 8 hours,ERGELIT-KBF 35 can be returned to service,and is waterproof and oil-resistant.ERGELIT-OED is theright mortar to use for an oil-tight rendering in oil- or fat-separators orholding tanks. It can beapplied by spray or byhand.Coating wastewater installations in sewage treatment plantsOil-tight coatingThe range of mortars ERGELIT-10S special – to repair water infiltration and to accelerate other ERGELIT mortarsERGELIT-10F rapid – the 10 second mortarfor stopping water infiltrationERGELIT-10SD – the kneadable mortar forstopping water infiltrationERGELIT-Kombina S – for quick repairs, consolidating climbing rungs, bricklaying, pointing and tilingERGELIT-KS – for bricklaying, pointing, tiling,coating, centrifuge spraying. It hardens quickly and gives high corrosion protectionERGELIT-KBi – injection mortar for fillingcavities, joints and holesERGELIT-DS – mainly for sealing large surfacesERGELIT-SBM – for constructing sewers,drains and manhole shaftsERGELIT-KSP – drain and sewer adhesivemortar, especially recommended when fixingKeraLine or cast basalt tilesERGELIT-FM flex – for pointingERGELIT-V – for bedding invert channelsERGELIT-iV – for relining of long flow waysERGELIT dry mortars for grouting: see separate leafletHERMESTECHNOLOGIEEngineering products and processes f or th e c onstruction and renovation of d rains, sewers, p ipes, t anks, r oads, i ndustrial floors & an chors “Yoau hve i ,the drans awe hve t bherains“Ltd..Hastings, East Sussex Phone: +44 790 89 62 521 or eMail: office@hermes-technologie.comwww.hermes-technologie.com Stafford Staffordshire, UK+49 23 04 97 123 0 (D) Head OfficeMember of the ERGELIT TROCKENMÖRTEL UND FEUERFEST Ltd. GroupEngineering products and processes for the construction and renovation of drains, sewers, pipes, tanks, roads, industrial floors & anchors