Torit Powercore Dust Collectors VH Series Brochure

ToriT® PowerCore® DusT ColleCTorsVH series®1 Donaldson ToritTORIT POWERCORE – VH SERIESOn every measurable scale, Torit® PowerCore® dust collectors outperform traditional baghouse and cartridge collectors. The new VH Series is smaller and much more cost-effective. And, from installation until the day it retires, it is so easy to use and maintain, you will never have to think twice about your Torit PowerCore dust collector.Smarter, Smaller ColleCtorSlower total Cost of ownershipFewer filters. Less downtime. Lower shipping costs. It all adds up to major cost savings over the life of the collector.Smaller FootprintUp to 70% smaller footprint clears space for other equipment. ShorterLower clearance height fits in more low headroom applications and reduces transportation costs.more DurableEach PowerCore dust collector is built to the demanding standards you expect from Donaldson® Torit®. Its heavy-gauge steel and all-welded design withstands abrasive dust and harsh external environments. Plus, the chance of filter abrasion is greatly reduced due to the collector and filter design. Single air inlets/outlets reduce ducting and installation costs. And, of course, Donaldson Torit stands by the VH Series with strong technical support, 24-hour replacement filter shipping, and a 10-year warranty.easy Filter replacementChanging filters requires no special tools or entering confined spaces, and downtime is held to a minimum.One PowerCore filter pack replaces up to twenty 8' bag filters or three cartridge filters.Fewer FiltersPowerCore filter packs save you money with every filter change. (13,600 cfm collectors) Torit PowerCore VH 2-8 vs. Traditional (162) 8-ft Filter Baghousemining metalworking donaldsontorit.com | 800-365-1331 2TORIT POWERCORE – VH SERIESThe VH Series brings the performance and simplicity of PowerCore technology to the mining and metalworking markets. Available for indoor and outdoor applications from 5,000 to 50,000 cfm, the VH Series is specially designed to handle the heavy and abrasive dust loads found in:mining anD metalworking DuSt haS met itS matChCrushingClassifyingScreeningMaterial HandlingBlendingMixingGrindingBlasting3 Donaldson ToritTORIT POWERCORE – VH SERIESthe new StanDarD in DuSt ColleCtionIt’s not a cartridge. It’s not a bag. PowerCore filter packs take proprietary Ultra-Web® nanofiber filter media and form it into flutes that collect particles without depth-loading.ultra-web mediaPowerCore filter packs employ Donaldson Torit’s proprietary Ultra-Web nanofiber technology, and are backed by more than ten years of field tests.Durable Ultra-Web nanofibers intercept even the smallest dust particles on the surface of the flutes. This surface-loading keeps the filter pack cleaner and improves the effectiveness of pulse cleaning, thus lowering both operational pressure drop and energy use.Clean Ultra-Web MediaSurface-Loaded Ultra-Web Media (substrate still clean)lower emissions withPowerCore Filter PacksThe Torit PowerCore VH Series with PowerCore filter packs provides outstanding filtration efficiencies to help meet emission goals. PowerCore is rated MERV 13 and provides 78% fewer emissions than standard 16-ounce polyester bag filters.0510152025PM2.5 Emissions (lb/yr) 16 oz.PolyesterToritPowerCoreIndependent lab results obtained using ASTM D6830-02 per EPA PM 2.5 performance verification.®Open FluteAlternate sealsFilter MediaFlutesDIRTY AIRCLEAN AIR231 2 Because the flute is sealed on the opposite end, air is forced to pass through the filter media into an adjacent flute.Dirty air enters an open flute on the dirty air side of the filter pack.The now filtered air exits the filter pack through a flute that is open on the clean air side of the filter pack.PowerCore technologyhow it works78%FEWEREMISSIOnS 13MERVdonaldsontorit.com | 800-365-1331 4TORIT POWERCORE – VH SERIESinSiDe the PowerCore VhStandard Operation Pulse Cleaning123451 Dirty air enters chamber 2 Air is pulled through filter media 3 Clean air exits4 Pulsed air shoots directly into filter media5 Dust particles are shot directly into the hopperStandard operationPulse Cleaningother CollectorsPulsed dust blows from filter to filter.PowerCore CollectorsPulsed dust is shot directly into the hopper.Zero-turn Pulse Cleaning SystemWe call it Zero-Turn because the pulsed air is blown directly into the filters for maximum cleaning effectiveness. The V configuration of the PowerCore filter packs aligns the flutes in a near vertical formation allowing the dust to be pulsed directly into the hopper, preventing pulsed dust from being re-entrained on adjacent filter packs. Other collectors don’t feature this directional alignment.5 Donaldson ToritTORIT POWERCORE – VH SERIESChanging Torit PowerCore filter packs couldn’t be easier. It’s a one-person job and in a few minutes your operation is back up and running. A cartridge collector can’t beat that. And a baghouse? Forget about it.1 2 3 4 1 Open the quick-release hatch and lower the retention lever2 Remove the first set of dirty filter packs3 Slide out the tray and remove the second set of dirty filter packs4 Insert new PowerCore filter packs and reverse the processno special tools are required, and you never have to enter a confined space or dirty air plenum to do the job. labor Savings at Filter ChangeoutNumbers of FiltersTime to Replace (hrs)Labor Rate (per/hr)Labor Cost (per/hr)Savings in Hours*Labor Savings*PowerCore VH Filter Packs 8 0.5 $45 $23 26.3 $1,192Traditional Bag Filters 162 27.0 $45 $1,215PowerCore VH Filter Packs 8 0.5 $45 $23 1.0 $45Traditional Cartridge Filters 24 1.5 $45 $68* Savings are based on one changout. Calculations assume bags, cartridges, and PowerCore filter packs show equal life span; one person replacing one traditional bag filter in 10 minutes; one person changing PowerCore filter pack and cartridge in 3.75 minutes.QuiCk ChangeConsidering a Baghouse? think again.Baghouses had their day in the sun. They had a great run. If you really want one, Donaldson Torit offers the best in the business. But the fact is, the industry has evolved. PowerCore is the leading dust collector technology available today.*QuiCk Changedonaldsontorit.com | 800-365-1331 6TORIT POWERCORE – VH SERIESPowerCore VH Series dust collectors are a smart decision that looks even better over time. That’s because it is an investment that keeps paying off the longer you use it. You save money on installation. You save money on changeouts. And its improved performance allows you to run your equipment with less filter changeout downtime for improved productivity. gainS Value aS it ageSSpace SavingsA 40-70% smaller footprint frees up valuable floorspace.Fewer Filters to Change65-95% fewer filters to change dramatically cuts filter changeout costs related to labor and downtime.easier ChangeoutsSide entry doors and no confined spaces make changing filter packs fast and easy. lower emissionsUp to 78% fewer emissions than baghouses with traditional 16-ounce polyester bag filters.reduced Shipping CostsIts smaller size reduces shipping, installation and accessory costs.improved Paint Performancenew paint tested to withstand a 2,000-hour salt spray keeps your Torit PowerCore dust collector looking good for years to come.7 Donaldson ToritTORIT POWERCORE – VH SERIESDimenSionS & SPeCiFiCationSVH 1-4left side vieww/55 gal drumVH 1-4front vieww/55 gal drumVH 2-8front vieww/55 gal drumVH 3-18front vieww/55 gal drumVH 3-18left side vieww/single outlet60° hopperVH 3-18front vieww/single outlet60° hopperHighBodyInletHighBodyInletAAABAEF FFDDEB48” ClearanceCB72” Clearancedonaldsontorit.com | 800-365-1331 8TORIT POWERCORE – VH SERIES * Based on clean filters. ** Shipping weight is for units with 60° single hopper and high body inlet (approximate). * Height with 55 gallon drum. ** Height with 60° single rotary valve hopper.ModelDimensions (inches)A B* C** D E FVH 1-4 44.5 152.8 187.3 56.5 21.9 85.3VH 1-6 44.5 164.3 207.3 78.9 21.9 85.3VH 2-8 78.5 152.8 204.3 56.5 21.9 85.3VH 2-12 78.5 192.8 242.8 78.9 25.9 112.8VH 2-16 82.5 N/A 265.8 101.3 30.9 118.8VH 3-18 118.5 197.8 276.3 78.9 30.9 118.8VH 3-24 118.5 N/A 290.8 101.3 30.9 122.8ModelNominal Airflow with High Body Inlet* (cfm)No. of Filter PacksPower Core Filter Area (ft2)No. of DoorsNo. of ValvesShippingWeight**(lbs)VH 1-4 5,000 - 6,800 4 792 1 4 2,900VH 1-6 6,800 - 10,200 6 1,188 1 6 4,000VH 2-8 10,200 - 13,600 8 1,584 2 8 4,600VH 2-12 13,600 - 20,400 12 2,376 2 12 5,800VH 2-16 20,400 - 27,200 16 3,168 2 16 7,700VH 3-18 23,400 - 30,600 18 3,564 3 18 8,400VH 3-24 31,200 - 40,800 24 4,752 3 24 11,400operating Conditions for Vh CollectorsSeismic Spectral Acceleration SS = 1.5 g S1 = 0.6 gBasic Wind Speed and Exposure (mph) 90 mph, Exposure CHousing Rating (“wg) ± 20Compressed Air Required (psig) 90-100Operating Temperature 150°FHousing Construction 3/16” - 10-gauge steel compliant with IBC 2006Control Voltage 120 VAC -or- 24 VDCDimenSionS & SPeCiFiCationS9 Donaldson ToritTORIT POWERCORE – VH SERIESVh 2-12 on BlastingVh 2-8 on BlastingVh 2-8 on grindingVh 1-6 on grindingVh SerieS aPPliCationSdonaldsontorit.com | 800-365-1331 10TORIT POWERCORE – VH SERIESStanDarD FeatureS & aVailaBle oPtionSCollector Design Std OptRobust, Welded Mild Steel Construction 7Clean-Side, Tool-Free Filter Pack Removal 7Quick Release Filter Tray Levers 7High Body Inlet 7Inlet Transitions 7ZERO-Turn Pulse Cleaning System 7Diaphragm/Solenoid Valve and Manifold Combination 7Cleaning System Weather Cover 7Mountable Fan Package 7Filter Access Platform 7Filter PacksPowerCore with Ultra-Web (MERV* 13) 7PowerCore FR (Flame Retardant) with Ultra-Web (MERV* 13) 7PowerCore AS (Anti-Static) with Ultra-Web (MERV* 13) 7Paint SystemTextured Multi-Coat Paint Finish with 2,000 Salt Spray Performance 7Custom Colors, Materials and Finishes 7Hopper DesignMultiple Pyramid Hopper 7Single Pyramid Hopper 7Single Pyramid Hopper (45 Degree) for 55-Gallon Drum 760° Hopper 7Hopper Access Panel 7Hopper Access Panel with Overflow Valve 7Hopper Inlet 7Hopper Discharge Std OptSlide Gate Packs 755-Gallon Drum Covers 7Rotary Valves and Transitions 7Heavy Duty Dumpster Discharge 7Support Structure48" Clearance Beneath Hopper for 55-Gallon Drum 772" Clearance Beneath Hopper for Rotary Valves 762" Clearance Beneath Hopper for Dumpster Discharge 7Leg Extensions 7Electrical Controls, Gauges and EnclosuresControl Box NEMA Type 4 with Timer 7Delta P Control NEMA Type 4 with Timer 7Delta P Plus Control NEMA Type 4 with Timer 7Prewired Junction Box to Solenoid Valves 7Magnehelic®** Gauge 7Photohelic®** Gauge 7110 VAC Control Voltage 724 VDC Control Voltage 7Heavy Duty Cold Climate Kit 7Custom Control Panels 7Safety FeaturesSprinkler Couplings 7Explosion Vents 7Warranty10-Year Warranty 7 * The Minimum Efficiency Reporting Value (MERV) of this filter cartridge has been determined through independent laboratory testing using ASHRAE 52.2 (2007) test standards. The MERV rating was determined at a face velocity of 118 feet per minute and loading up to four inches water gauge. Actual efficiency of any filter cartridge will vary according to the specific application parameters. Dust concentration, airflow, particle characteristics, and pulse cleaning methods all affect filtration efficiency. ** Magnehelic and Photohelic are registered trademarks of Dwyer Instruments, Inc. Donaldson Company, Inc. ToritP.O. Box 1299Minneapolis, Mn 55440-1299 U.S.A.Tel 800-365-1331 (USA)Tel 800-343-3639 (within Mexico)donaldsontorit@donaldson.comdonaldsontorit.comTorit PowerCore VH Series (02/12)© 2011 Printed in the U.S.A. All Rights Reserved. Information in this document is subject to change without notice.global Support• Facilities in 37 countries• 40 manufacturing plants and 14 distribution centersleading technology• Over 1,000 engineers and scientists worldwide• Broad range of innovative collectors and filters• 100s of filter media formulationsexperience and Service• Technical expertise and support• Ready-to-ship filters and parts within 24 hours• 1,000,000+ dust, fume and mist collectors installedCall Donaldson® Torit® to get cleaner air today:800 365-1331Donaldson.com/ToritPowerCoreISO 9001FM 61768