Torit PowerCore - Model VL Series - Dust Collectors - Brochure

TORIT® POWERCORE® DUST COLLECTORSVL SERIES1 Donaldson ToritTORIT POWERCORE – VL SERIESOn every measurable scale, Torit® PowerCore® dust collectors outperform traditional baghouse and cartridge collectors. The new VL Series is smaller and much more cost-effective. And, from installation until the day it retires, it is so easy to use and maintain, you will never have to think twice about your Torit PowerCore dust collector.SMARTER, SMALLER COLLECTORSLower Total Cost of OwnershipFewer filters. Less downtime. Lower shipping costs. It all adds up to major cost savings over the life of the collector.Smaller FootprintUp to 70% smaller footprint clears space for other equipment. ShorterLower clearance height fits in more low headroom applications and reduces transportation costs.Designed for Light and Fibrous DustEach PowerCore dust collector is built to the demanding standards you expect from Donaldson® Torit®. Its downward air pattern is designed to force light and fibrous dust directly into the hopper. This includes pulsed dust that can often get re-entrained on adjacent filters or can bridge between filters. In addition, a single inlet manifold reduces ducting and installation costs. And, of course, Donaldson Torit stands by the VL Series with strong technical support, 24-hour replacement filter shipping, and a 10-year warranty.Easy Filter ReplacementChanging filters requires no special tools or entering confined spaces, and downtime is held to a minimum.One PowerCore filter pack replaces up to eighteen 8' bag filters or four cartridge filters.Fewer FiltersPowerCore filter packs save you money with every filter change. (11,200 cfm collectors) Torit PowerCore VL 2-8 vs. Traditional (144) 8-ft Filter Baghousedonaldsontorit.com | 800-365-1331 2TORIT POWERCORE – VL SERIESThe PowerCore VL Series brings the performance and simplicity of PowerCore technology to light and fibrous dust applications. Available for indoor and outdoor applications from 5,000 to 34,000 cfm, the VL Series is specially designed to handle light and fibrous dusts such as:LIGHT AND FLUFFY DUSTHAS MET ITS MATCHGrainFiberglassDiaper FluffPlasticPaper TrimWoodRubberInsulationTextiles3 Donaldson ToritTORIT POWERCORE – VL SERIESTHE NEW STANDARD IN DUST COLLECTIONIt’s not a cartridge. It’s not a bag. PowerCore® filter packs take proprietary Ultra-Web® nanofiber filter media and form it into flutes that collect particles without depth-loading.Ultra-Web MediaPowerCore filter packs employ Donaldson® Torit’s proprietary Ultra-Web nanofiber technology, and are backed by more than ten years of field tests.Durable Ultra-Web nanofibers intercept even the smallest dust particles on the surface of the flutes. This surface-loading keeps the filter pack cleaner and improves the effectiveness of pulse cleaning, thus lowering both operational pressure drop and energy use.Clean Ultra-Web MediaSurface-Loaded Ultra-Web Media (substrate still clean)Lower Emissions withPowerCore Filter PacksThe Torit PowerCore VL Series with PowerCore filter packs provides outstanding filtration efficiencies to help meet emission goals. PowerCore is rated MERV 15 and provides 78% fewer emissions than standard 16-ounce polyester bag filters.0510152025PM2.5 Emissions (lb/yr) 16 oz.PolyesterToritPowerCoreIndependent lab results obtained using ASTM D6830-02 per EPA PM 2.5 performance verification.®Open FluteAlternate sealsFilter MediaFlutesDIRTY AIRCLEAN AIR231 2 Because the flute is sealed on the opposite end, air is forced to pass through the filter media into an adjacent flute.Dirty air enters an open flute on the dirty air side of the filter pack.The now filtered air exits the filter pack through a flute that is open on the clean air side of the filter pack.PowerCore TechnologyHow It Works78%FEWEREMISSIONS 15MERV®donaldsontorit.com | 800-365-1331 4TORIT POWERCORE – VL SERIESINSIDE THE POWERCORE VLStandard Operation Pulse Cleaning123451 Dirty air enters via the single inlet manifold 2 Dirty air flows downward through channels that forces dust directly into the hopper. Residual dust is filtered by the filter packs.3 Clean air exits the collector4 Compressed air ejects dust out of filter packs toward hopper5 Downward air pattern pushes pulsed dust down to the hopperSTANDARD OPERATIONOther CollectorsPulsed dust blows from filter to filter.PowerCore CollectorsPulsed dust is shot directly into the hopper.Zero-Turn Pulse Cleaning SystemWe call it Zero-Turn because the pulsed air is blown directly into the filters for maximum cleaning effectiveness. The V configuration of the PowerCore filter packs aligns the flutes in a near vertical formation allowing the dust to be pulsed directly into the hopper, preventing pulsed dust from being re-entrained on adjacent filter packs. Other collectors don’t feature this directional alignment.The PowerCore VL Series has a downward air pattern which is designed to handle the specific challenges of light and fibrous dusts. This downward air pattern pushes the newly introduced and pulsed dust, directly into the hopper to decrease the chances of bridging and dust re-entrainment.5 Donaldson ToritTORIT POWERCORE – VL SERIESChanging Torit PowerCore filter packs couldn’t be easier. It’s a one-person job and in a few minutes your operation is back up and running. A cartridge collector can’t beat that. And a baghouse? Forget about it.1 2 3 4 1 Open the quick-release door2 Remove the first set of dirty filter packs3 Slide out the tray and remove the second set of dirty filter packs4 Insert new PowerCore filter packs and reverse the processNo special tools are required, and you never have to enter a confined space or dirty air manifold to do the job. Labor Savings at Filter ChangeoutNumbers of FiltersTime to Replace (hrs)Labor Rate (per/hr) Labor CostSavings in Hours*Labor Savings*PowerCore VL Filter Packs 8 0.5 $45 $23 23.5 $1,057Traditional Bag Filters 144 24.0 $45 $1,080PowerCore VL Filter Packs 16 1.0 $45 $45 3.0 $135Traditional Cartridge Filters 64 4.0 $45 $180* Savings are based on one changeout. Calculations assume bags, cartridges, and PowerCore filter packs show equal life span; one person replacing one traditional bag filter in 10 minutes; one person changing PowerCore filter pack and cartridge in 3.75 minutes.QUICK CHANGEConsidering a Baghouse? Think Again.If you really want one, Donaldson Torit offers the best in the business. But the fact is, the industry has evolved. PowerCore is the leading dust collector technology available today.*donaldsontorit.com | 800-365-1331 6TORIT POWERCORE – VL SERIESPowerCore VL Series dust collectors are a smart decision that looks even better over time. That’s because it is an investment that keeps paying off the longer you use it. You save money on installation. You save money on filter changeouts. And its improved performance allows you to run your equipment with less downtime for improved productivity. GAINS VALUE AS IT AGESSpace SavingsUp to 70% smaller footprint frees up valuable floorspace.Fewer Filters to Change75-94% fewer filters to change dramatically cuts filter changeout costs related to labor and downtime.Easier ChangeoutsSide entry doors and no confined spaces make changing filter packs fast and easy. Lower EmissionsUp to 78% fewer emissions than baghouses with traditional 16 oz (453.6 g) polyester bag filters.Reduced Shipping CostsIts smaller size reduces shipping, installation and accessory costs.Improved Paint PerformanceNew paint tested to withstand a 2,000-hour salt spray keeps your Torit PowerCore dust collector looking good for years to come.Reduced MaintenanceThe patented downward air pattern means no dust bridging between filters.7 Donaldson ToritTORIT POWERCORE – VL SERIESDIMENSIONS & SPECIFICATIONSVL 1-4left side vieww/55 gal drumVL 1-4front vieww/55 gal drumVL 2-8front vieww/55 gal drumBABAVL 3-18left side vieww/single outlet60° hopperVL 3-18front vieww/single outlet60° hopperADBEDCECdonaldsontorit.com | 800-365-1331 8TORIT POWERCORE – VL SERIES * Based on clean filters. ** Shipping weight is for units with single hopper (approximate). * Height with 60° hopper for 55-Gallon (208.20-liter) drum. ** Height with 60° rotary valve hopper with 72” clearance beneath hopper outlet flange.ModelDimensionsA B* C** D Ein mm in mm in mm in mm in mmVL 1-4 36.8 933 183.6 4663 N/A N/A 58.0 1473 30.7 780VL 1-6 36.8 933 216.9 5509 N/A N/A 78.9 2004 34.7 881VL 2-8 63 1600 186.6 4740 210.6 5350 57.5 1461 36.7 932VL 2-12 63 1600 221.9 5637 242.9 6170 80.1 2035 45.2 1148VL 2-16 63 1600 N/A N/A 273.4 6944 102.5 2604 49.2 1250VL 3-18 89.3 2267 N/A N/A 262.9 6677 80.1 2035 51.2 1300VL 3-24 89.3 2267 N/A N/A 288.3 7323 102.5 2604 55.2 1403ModelNominal Airflow with High Body Inlet* No. of Filter PacksPower Core Filter Area No. of DoorsNo. of ValvesShipping Weight**lb kgft2 m2cfm m3/hVL 1-4 4,800-5,600 8,155-9,514 4 792 73.6 1 4 2,400 1,089VL 1-6 7,200-8,400 12,233-14,272 6 1188 110.4 1 6 3,750 1,701VL 2-8 9,600-11,200 16,310-19,029 8 1584 147.2 2 8 4,750 2,155VL 2-12 14,400-16,800 24,466-28,543 12 2376 220.7 2 12 6,570 2,980VL 2-16 19,200-22,400 32,621-38,058 16 3168 294.3 2 16 8,890 4,032VL 3-18 21,600-25,200 36,698-42,815 18 3564 331.1 3 18 10,275 4,661VL 3-24 28,800-33,600 48,931-57,086 24 4752 441.5 3 24 12,960 5,879Operating Conditions for VL CollectorsSeismic Spectral Acceleration SS = 1.5 g S1 = 0.6 g per IBC 2009 FIG 1613.5Basic Wind Speed and Exposure (mph/kph) 90/145 Exposure C per IBC 2009Housing Rating (inches of H2O/millimeters of H2O) -20 / -508 (+10 / +254 option)Compressed Air Required (psi/bar) 90-100/6.2-6.9Operating Temperature 120°F/49°CHousing Construction 3/16” (4.8mm) - 10-gauge steelControl Voltage 120 VAC -or- 24 VDCDIMENSIONS & SPECIFICATIONS9 Donaldson ToritTORIT POWERCORE – VL SERIESVL SERIES APPLICATIONSPOWERCORE® VL 2-12 on Super Absorbent Polymer14,500 cfm (24,630 m3/h)POWERCORE® VL 2-8 on Paper Pleating Process10,000 cfm (16,987 m3/h)POWERCORE® VL 2-12 on Grain Dump14,700 cfm (24,970 m3/h)donaldsontorit.com | 800-365-1331 10TORIT POWERCORE – VL SERIESSTANDARD FEATURES & AVAILABLE OPTIONSCollector Design Std OptRobust, Welded Mild Steel Construction 7Clean-Side, Tool-Free Filter Pack Removal 7Quick Release Filter Tray Levers 7Single Inlet Manifold 7ZERO-Turn Pulse Cleaning System 7Diaphragm/Solenoid Valve and Manifold Combination 7Cleaning System Weather Cover 7Mountable Fan Package 7Filter Access Platform 7Single Outlet Manifold 7Filter PacksPowerCore Ultra-Web® (MERV* 15) 7PowerCore Ultra-Web FR (Flame Retardant) (MERV* 15) 7PowerCore Ultra-Web AS (Anti-Static) (MERV* 15) 7PowerCore Ultra-Web SB (Spunbond) (MERV* 15) 7Paint SystemTextured Multi-Coat Paint Finish with 2,000-Hour Salt Spray Performance 7Premium Duty Finish 7Custom Colors, Materials and Finishes 7Hopper Design60° Pyramid Hopper 760° Live Bottom Hopper 7Hopper Access Panel 7Hopper Access Panel with Overflow Valve 7Hopper Discharge Std OptSlide Gate Packs 755-Gallon (208.2-Liter) Drum Covers 7Rotary Valves and Transitions 7Heavy Duty Dumpster Discharge 7Live Bottom Hopper 7Support Structure48" (1219 mm) Clearance Beneath Hopper for 55-Gallon (208.2-Liter) Drum 772" (1575 mm) Clearance Beneath Hopper for Rotary Valves 762" (1575 mm) Clearance Beneath Hopper for Dumpster Discharge 7Leg Extensions 7Electrical Controls, Gauges and EnclosuresDelta P Control NEMA Type 4 with Timer 7Delta P Plus Control NEMA Type 4 with Timer 7Pre-wired Junction Box to Solenoid Valves 7110 VAC Control Voltage 724 VDC Control Voltage 7Heavy Duty Cold Climate Kit 7Custom Control Panels 7Safety FeaturesSprinkler Couplings 7Explosion Vents 7Warranty10-Year Warranty 7 * The Minimum Efficiency Reporting Value (MERV) of this filter cartridge has been determined through independent laboratory testing using ASHRAE 52.2 (2007) test standards. The MERV rating was determined at a face velocity of 118 feet (36.0 meters) per minute and loading up to four inches (101.6 mm) water gauge. Actual efficiency of any filter cartridge will vary according to the specific application parameters. Dust concentration, airflow, particle characteristics, and pulse cleaning methods all affect filtration efficiency. ** Magnehelic and Photohelic are registered trademarks of Dwyer Instruments, Inc. Global Support• Facilities in 37 countries• 40 manufacturing plants and 14 distribution centersLeading Technology• Over 1,000 engineers and scientists worldwide• Broad range of innovative collectors and filters• 100s of filter media formulationsExperience and Service• Technical expertise and support• Ready-to-ship filters and parts within 24 hoursCall Donaldson® Torit® to get cleaner air today:800-365-1331Donaldson.com/ToritPowerCoreTel 800-365-1331 (USA)Tel 800-343-3639 (within Mexico)donaldsontorit@donaldson.comdonaldsontorit.comDonaldson Company, Inc. ToritP.O. Box 1299Minneapolis, MN 55440-1299 U.S.A.Torit PowerCore Dust Collectors - VL Series (09/14)© 2014 Donaldson Company, Inc. All Rights Reserved. All products, product specifications, and data (airflow, capacity, dimensions, or availability) are subject to change without notice, and may vary by region or country. Donaldson Torit, Torit PowerCore, Ultra-Web, and the color blue are registered trademarks of Donaldson Company, Inc. Contains Donaldson proprietary technology.