Track-O 75 Platform Stair Climber - Technical Data Sheet

Track-O «75» OPERATING MANUAL 2009AUGWORLD - 1 - TABLE OF CONTENTS GETTING STARTED Connecting the Batteries ............................................................................. 3 Putting Breaker to «ON» position .............................................................. 4 CHARGING THE BATTERIES .................................................................. 5 SPECIFICATIONS ........................................................................................ 6 ELECTRIC PANEL ....................................................................................... 7 REMOTE CONTROLS ................................................................................. 8 FREQUENCY TABLE FOR WIRELESS REMOTE CONTROL ........... 9 OPERATING INSTRUCTIONS ........................................................ 10 - 11 REMOTE CONTROL OPERATING INSTRUCTIONS ........................ 12 OPERATING INSTRUCTIONS Prior to using the TRACK-O for the first time ................................................... 13 Prior to moving a load with the TRACK-O ................................................ 13 – 14 Ambient Operating Air Temperature .................................................................. 15 Ambient Operating Environment ........................................................................ 15 Storing the Track-O ............................................................................................ 15 Positioning a Load on the Track-O ............................................................. 16 – 17 Utilizing the Anchoring Rings ............................................................................ 18 Climbing with a Load ................................................................................ 19 – 20 - 2 - TABLE OF CONTENTS (Continued) OPERATING INSTRUCTIONS (Continued) Descending with a Load.............................................................................. 21 – 22 REGULAR MAINTENANCE Regular maintenance ........................................................................................... 23 Tightening of Track .................................................................................... 24 - 25 Replacing the Track .................................................................................... 26 - 28 Cleaning the Interior ................................................................................... 29 - 31 Replacing the batteries ................................................................................ 32 - 35 Disposing the batteries ........................................................................................ 35 - 3 -GETTING STARTED 1. CONNECTING THE BATTERIES Note: DUE TO SHIPPING REGULATIONS, THE BATTERIES ARE UNPLUGGED DURING DELIVERY a) Remove the Control Panel situated on the left side of the Track-O. VIEW THROUGH OPENING b) Connect grey plugs as shown above. Note: Before replacing panel, read next step: Putting Breaker on «ON» position (next page). - 4 -GETTING STARTED 2. PUTTING BREAKER TO «ON» POSITION a) Remove the Control Panel situated on the left side of the Track-O VIEW THROUGH OPENING b) Turn yellow breaker switch to «ON» position. c) Replace Control Panel. - 5 -CHARGING THE BATTERIES a) Plug extension cord on the left side of Track-O and into the wall plug or to a generator. b) Once plugged-in, a green LED on the Control Panel indicates current is reaching the Track-O. After 15 to 30 seconds the Voltmeter should indicate between 25 and 26 V. c) If, after 15 to 30 seconds, the Voltmeter does not go up to between 25 and 26 V, disconnect the Track-O, wait 15 minutes and re-start process. d) If the Voltmeter still does not go up to 25 or 26 V contact Technical Support. IMPORTANT: INPUT: 110/240 V, 50/60 HZ, 12/6 AMPS OPERATING POWER: 24 V DC, 30 AMPS ? Prior to shipping the batteries were charged and tested. Therefore, once the battery is connected and the breaker is in the «ON» position, the Track-O should work. ? For a full and even charge, we recommend the Track-O be recharged overnight. ? The Batteries can be «topped-off» any time the machine is stopped. The Track-O can be plugged-in during breaks in the operation. ? FOR SAFETY REASONS, DO NOT OPERATE THE TRACK-O WHILE IT IS PLUGGED-IN. ? However, in case of an emergency the Track-O can operate while it is plugged-in. FOR SAFETY REASONS, BEFORE OPERATING THE TRACK-O PLEASE READ THE OPERATING MANUAL - 6 -Always put this part on the Elevated part on an Inclined surface SPECIFICATIONS TRACK-O MODEL Track-O 75 (One track) Physical characteristics Frame Steel Cabinet Aluminum Length 75 in 1905 mm Width 30 in 762 mm Height 12 in 305 mm Weight 575 lbs 260.8 Kg Load bearing capacity (inclined) 1100 lbs 500 Kg Load bearing capacity (flat) 1500 lbs 680 Kg Maximum inclination 40° Linear speed 22 ft/min 6.7 m/min Power Motor (1) Industrial Horse Power (HP) ¾ HP Gearbox 200:1 Gear Chain Double Power Features Battery included 2 Integrated AC-DC Battery Charger Included (with 110 V or 220 V Plug) Battery Amperage 55 Amps (x2) Operating voltage 24 VDC Full recharge time/battery 360 min. *Continuous Run-Time 3 hours * (Empty on level ground) Lever(age) Arm Access to connect batteries and breaker Powered « Deploy / Retract » Casters Adjustable Retention Backrest Front Rear Control Panel - 7 -ELECTRIC PANEL (Located on the Left Side of the Track-O) VOLTMETER PLUG FOR EXTENSION CORD TO CHARGE BATTERIES PLUG FOR WIRED REMOTE CONTROL EMERGENCY STOP BUTTON (PUSH TO STOP) (PULL TO ACTIVATE MACHINE) GREEN LED INDICATES BATTERIES ARE CHARGING ---------------------------------------- RED LEDS (2) INDICATES MACHINE IS « ON » ? ? ? ? TWO ILLUMINATED RED LEDS SIGNIFIES THE TRACK-O IS «ON ». IF ONE OR BOTH OF THE RED LEDS IS NOT ILLUMINATED THERE IS SOME TYPE OF ELECTRIC PROBLEM. SOLUTIONS : 1 PRESS THE EMERGENCY RED BUTTON AND THEN RE-ACTIVATE THE MACHINE BY PULLING IT INTO THE «ON » POSITION 2 PRESS THE EMERGENCY RED BUTTON ON THE WIRELESS REMOTE CONTROL AND THEN RE-ACTIVATE THE MACHINE ON THE WIRELESS REMOTE CONTROL 3 CHECK THE BATTERIES OF THE REMOTE CONTROL. IF THE PROBLEM PERSISTS OBTAIN TECHNICAL SUPPORT. - 8 -REMOTE CONTROLS WIRELESS WIRED FOR SAFETY REASONS IT IS STRONGLY RECOMMENDED THAT WHEN THE TRACK-O IS NOT BEING USED TO MOVE A LOAD THAT THE EMERGENCY STOP BUTTON BE PRESSED (EITHER ON THE TRACK-O OR ON THE WIRELESS REMOTE CONTROL OR BOTH). THIS WILL AVOID AN UNWANTED AND DANGEROUS MOVEMENT OF THE TRACK-O CAUSED BY AN ACCIDENTAL PRESSING OF A BUTTON ON THE WIRELESS REMOTE CONTROL. FORWARD UP ACTIVATION BUTTON (Turn right completely ) Emergency Stop (Push) Turn the button to Turn «On» REVERSE DOWN FORWARD REVERSE UP DOWN - 9 -FREQUENCY TABLE FOR WIRELESS REMOTE CONTROL NORTH AMERICA Channel Frequency Channel Frequency Channel Frequency Channel Frequency 1 310.0325 11 312.7075 21 315.3825 31 318.0575 2 310.3000 12 312.9750 22 315.6500 32 318.3250 3 310.5675 13 313.2425 23 315.9175 33 318.5925 4 310.8350 14 313.5100 24 316.1850 34 318.8600 5 311.1025 15 313.7775 25 316.4525 35 319.1275 6 311.3700 16 314.0450 26 316.7200 36 319.3950 7 311.6375 17 314.3125 27 316.9875 37 319.6625 8 311.9050 18 314.5800 28 317.2550 38 319.9300 9 312.1725 19 314.8475 29 317.5225 10 312.4400 20 315.1150 30 317.7900 EUROPE Channel Frequency Channel Frequency Channel Frequency Channel Frequency 112 428.5350 123 431.4775 134 434.4200 145 437.3625 113 428.8025 124 431.7450 135 434.6875 146 437.6300 114 429.0700 125 432.0125 136 434.9550 147 437.8975 115 429.3375 126 432.2800 137 435.2225 148 438.1650 116 429.6050 127 432.5475 138 435.4900 149 438.4325 117 429.8725 128 432.8150 139 435.7575 118 430.1400 129 433.0825 140 436.0250 119 430.4075 130 433.3500 141 436.2925 120 430.6750 131 433.6175 142 436.5600 121 430.9425 132 433.8850 143 436.8275 122 431.2100 133 434.1525 144 437.0950 - 10 -OPERATING INSTRUCTIONS Before using the Track-O 1. Prior using the apparatus for the first time, please make sure to: • Read the Operating Manual from cover to cover. • Be able to distinguish the FRONT from the REAR of the TRACK-O. • Be aware of what constitutes the lever(age) arm and what is the adjustable retention backrest. • Be able to solidly fasten the tie-down straps to the TRACK-O’s anchoring devices. • Know exactly where the emergency stop button is located on the TRACK-O’s frame. • Know where the wireless remote control is located (your TRACK-O is optionally equipped with one) • Be able to identify the power inlet cord used to charge the batteries. 2. Before you even consider moving a given load with the TRACK-O, the following conditions must absolutely be met. • The TRACK-O must be in excellent working order. • The weight of the load to be moved along a horizontal surface must not exceed 1500 lbs. • The weight of the load to be moved up or down a sloping surface (e.g. a flight of stairs) must not exceed 1100 lbs • The gravity center of your load must be put in front of the indicated point by the pictogram that indicated the gravity center on the apparatus. This will assure the security of the operator. • No one must ever stand atop the apparatus. • The load must not exceed 60 in. height. • The stairway must be sound and capable of sustaining the combined weight of both the load. The TRACK-O 75" model weighs 575 lbs. • The battery must be sufficiently charged (as indicated by the charge level indicator). • The apparatus must not be set in motion while the feed cord for recharging the battery is still hooked up to it. • Only one operator must be in control of either the cabled or the wireless remote and must absolutely avoid using both remotes simultaneously. - 11 - OPERATING INSTRUCTIONS Before using the apparatus • The area where the TRACK-O is to be used must be clear of any cord. Staff must be posted in strategic locations (say, the top landing and bottom of a stairwell) to prohibit access while the apparatus is being used. Never ever allow anyone to stand at the foot of the stairs. Bystanders must stay clear of the immediate area. - 12 -REMOTE CONTROL OPERATING INSTRUCTIONS The Track-O 75 Remote Controls activate four (4) operations: Forward, Reverse, Up (casters) and Down (casters). The Track-O 75 has one (1) speed: 22 feet/ minute (6.7 meters/minute). FUNCTIONS ON THE WIRED AND WIRELESS REMOTE CONTROLS FWD = FORWARD. REV = REVERSE. UP = UP : Raises casters and sets Track-O on the track. DOWN = DOWN : Lowers casters and raises Track-O off of track. - 13 -OPERATING INSTRUCTIONS PRIOR TO USING THE TRACK-O FOR THE FIRST TIME • Read the Operating Manual from cover to cover. • Be able to distinguish the FRONT from the REAR of the TRACK-O. The «leverage arm» is found at the FRONT of the TRACK-O. The optional «adjustable back-rest» is found at the back of the TRACK-O. (SEE DIAGRAM AT BOTTOM OF PAGE 6) • Be able to solidly fasten the tie-down straps to the TRACK-O’s anchoring devices. • Know exactly where the «Emergency Stop Button» is located on the left side of the TRACK-O. • Know where the wireless remote control is located (the TRACK-O is optionally equipped with one). • Be able to identify the power inlet cord used to charge the batteries. PRIOR TO MOVING A LOAD WITH THE TRACK-O • Make sure the tie-down straps and the anchoring devices are in good working condition at all times and that the Track-O is functioning properly on level ground prior attempting any manoeuvres on an inclined surface. • The weight of the load to be moved along a horizontal surface must not exceed 1500 lbs. • The weight of the load to be moved up or down an inclined surface or a staircase must not exceed 1100 lbs. • The load must not exceed 60 inches in height on the Track-O. • When moving on stairways, the stairway must be in good condition and capable of supporting the combined weight of the TRACK-O and the load. • The Track-O 75 weighs 575 lbs with electric casters. • The batteries must be sufficiently charged (as indicated by the charge level indicator). - 14 -PRIOR TO MOVING A LOAD WITH THE TRACK-O (CONTINUED) • The TRACK-O must not be set in motion while the cord for recharging the battery is still plugged in. • Only one operator must be in control of either the cabled or the wireless remote and must absolutely avoid using both remotes simultaneously. • The path where the TRACK-O will be passing must be cleared of any obstacles. Staff must be posted in strategic locations (for example, the top landing and bottom of a stairwell) to prohibit access while the TRACK-O is being used. Never allow anyone to stand at the foot of the stairs. • Dockboard of bridgeplates shall be properly secured before they are driven over. Dockboard or bridgeplates shall be driven over carefully and slowly and their rated capacity never exceeded. • Elevators shall be approached slowly, and then entered squarely after the elevator car is properly levelled. Once on the elevator, the controls shall be neutralized and turn the power off. • NEVER leave the TRACK-O unattended with the “On-Off” switch at “RUN” (the apparatus could be set in motion inadvertently). • In order for the Track-O to function properly the surface where the TRACK-O is to be used must be free of grease, oil and other lubricants that would otherwise reduce the adherence between the rubberized track and the ground. • When the Track-O is operated on a flat surface, it should not be in movement in a lateral inclination of more than 7 degrees. • When the apparatus is operated on a longitudinally inclined surface, it shall not be in movement in a longitudinal inclination of more than 40 degrees. • The Track-O should not be used in environments containing hazardous concentrations of metal dust, including aluminium, magnesium, and their commercial alloys, other metals of similarly hazardous characteristics, or in environments containing black carbon, coal or coke dust. - 15 -OPERATING INSTRUCTIONS AMBIENT OPERATING AIR TEMPERATURE • The Track-O will function in temperatures between -25° C and +40° C (-13° F and +100°F) • Working in temperature over +40°C (+100°F) will cause the Electric Drives to shut down the Track-O functions. The Track-O could become operational again, once the Electric Drives have been cooled. • Working in temperatures below -25°C (-13F) will result in a reduction in the Track-O’s speed and carrying capacity and will result in a dramatic reduction in the batteries’ continuous run-time capacity. • IMPORTANT: Batteries should be fully charged prior to operating the Track-O in sub 0°C (32°F) conditions. Partially or un-charged batteries exposed to sub 0°C (32°F) conditions may be permanently damaged. AMBIENT OPERATING ENVIRONMENT • The Track-O should not be used in environments containing hazardous concentration of acetylene, tutadiene, ethylene oxide, hydrogen (or gases or vapours equivalent in hazard to hydrogen, such as manufactured gas), propylene oxide, acetaldehyde, cyclopropane, diethyl ether, ethylene, isoprene, or unsymmetrical dimethyl hydrazine (UDMH. STORING THE TRACK-O The Track-O should always be stored: • With all emergency buttons on the «OFF» position • In a locale with limited access • Where it is not exposed to rain or snow • In a locale with an ambient temperature between -10° C (14° F) and 30° C (86° F). - 16 - OPERATING INSTRUCTIONS POSITIONING A LOAD ON THE TRACK-O 1. Make sure the “ON-OFF” switch is OFF prior to putting load on the TRACK-O. ON STAIRS 2. When placing the load on the Track-O 75 for CLIMBING AND DESCENDING STAIRS, the center of gravity of the load must be closer to the Front of the machine than the center of gravity of the Track-O 75 (see diagram below). The center of gravity of the Track-O 75 is indicated by a pictogram on the side of the platform. ON INCLINES (HILLS, GULLIES, ETC) WHEN CLIMBING STAIRS THE TRACK-O CLIMBS FRONT-END FIRST. WHEN DESCENDING STAIRS, THE TRACK-O MOVES BACKWARDS: REAR-END FIRST. THIS MEANS THE FRONT-END SHOULD ALWAYS BE AT THE HIGHER END OF THE STAIRS. IN CASES WHERE THE TRACK-O CAN BE TURNED SO THAT THE FRONT END IS ALWAYS ON THE HIGHER END OF THE HILL: THIS MEANS, CLIMBING FRONT-END FIRST AND DESCENDING REAR-END FIRST (BACKWARDS) – THE INSTRUCTIONS FOR CLIMBING STAIRS APPLIES. IN CASES WHERE THE TRACK-O WILL BE MOVING UP AND DOWN IN THE SAME DIRECTION – FOR EXAMPLE: GOING DOWNHILL FRONT-END FIRST AND THEN GOING UP HILL FRONT-END FIRST – THE LOAD MUST BE PLACED AT THE CENTRE OF THE TRACK-O. Front-End (end with Leverage Arm) Rear-End TRACK-O Center of gravity - 17 -POSITIONING A LOAD ON THE TRACK-O (CONTINUED) 3. When you don’t use the Track-O 75 on stairs, ensure that the load is placed at the centre of the TRACK-O. 4. If you have acquired a Retention Back-Rest, move it forward so that it rests firmly against the load. 5. Secure the load firmly by fastening it to the platform by means of the tie-down straps, thus ensuring that no shifting occurs. NEVER ATTEMPT TO MOVE A LOAD USING THE TRACK-O UNLESS AND UNTIL THE LOAD HAS BEEN SOLIDLY FASTENED TO THE PLATFORM. 6. Double check if the load is securely fastened. 7. On stairs ensure that the stairway is in good condition and capable of supporting the combined weight of the TRACK-O and the load. The Track-O «Track-O 75» weighs 575 lbs with electric casters. 8. Although metal staircases with round-nosed steps are uncommon, we recommend NOT using the TRACK-O on such stairs. However, metal stairways with sharp-edged steps will cause no difficulties whatsoever. 9. Place the “ON-OFF” switch to the “START” position. Press FWD button for forward and REV button for reverse. IN ALL CASES, NEVER STAND BELOW THE TRACK-O AND ITS LOAD. IF THE LOAD WERE TO FALL YOU COULD BE SEVERELY OR MORTALLY INJURED . Front-End Rear-End TRACK-O Center of gravity - 18 -UTILIZING THE ANCHORING RINGS PROPER UTILIZATION Positioning the Anchoring Rings as shown in the picture will ensure that ring will not break while moving the load. WARNING FOR SAFETY REASONS ALWAYS ENSURE THAT THE ANCHORING RINGS ARE PLACED CORRECTLY. IMPROPER UTILIZATION Positioning the Anchoring Rings as shown in the picture may result in the rings breaking and could cause the load to fall off the Track-O. WARNING FOR SAFETY REASONS ALWAYS ENSURE THAT THE ANCHORING RINGS ARE PLACED CORRECTLY. - 19 -OPERATING INSTRUCTIONS CLIMBING WITH A LOAD (Up a stairway or on inclined surface) 1. Point the Front end of the TRACK-O in the direction of the top of the inclined surface. 2. Double check if the load is securely fastened. 3. Position the TRACK-O so it is aligned with and parallel to the centreline of the inclined surface. 4. Stand somewhere upward from the TRACK-O (preferably at the top of the inclined surface or staircase). Never stand below the TRACK-O and its load. 5. Partially move the TRACK-O forward by pressing the FWD button until the entire device, is resting at an angle, partially up the inclined surface. 6. Once the TRACK-O is partially up the inclined surface or staircase, stop all forward (and upward) movement. 7. Adjust (raise) the position of the «Leverage Arm», ideally to suit your height. 8. Resume the forward and upward movement. AT THE TOP OF THE STAIRS 9. When the TRACK-O has reached a point near the top of the staircase or inclined surface and the center of the TRACK-O is situated over the top of the stairs or of the inclined surface (before it reaches the point of tipping forward) apply light pressure downward on the Leverage Arm. At this point the TRACK-O is still inching its way forward. 10. Once the TRACK-O has reached a pivotal position where it is about to tip or rock forward (it is now in equilibrium at the top of the staircase or inclined surface) stop the TRACK-O’s forward movement. 11. Apply more downward pressure (by pushing down more firmly) on the «Leverage Arm». The TRACK-O will then tip forward and come to rest horizontally on the landing (with its rear end projecting out over the edge). 12. Resume the forward motion. - 20 -CLIMBING WITH A LOAD – (CONTINUED) (Up a stairway or on inclined surface) Note: We strongly recommend that you first try the TRACK-O, going up (or down) a staircase without a load in order to become thoroughly familiar with how the TRACK-O operates. This will allow you to experience the “rock-forward-into-position” principle of the TRACK-O once it reaches the top of a staircase. Used properly, the TRACK-O is very stable and highly reliable. Please do not take any unnecessary risks when operating this device. . IMPORTANT HINT: To protect the first step and to reduce the amount of power needed to lift the load off the ground and on to the first step, place a piece of wood (e.g. 4 in x 4 in / 10cm x 10cm) on the ground in front of the first step. - 21 -OPERATING INSTRUCTIONS DESCENDING STAIRS WITH A LOAD ** NEVER STAND BELOW THE TRACK-O AND ITS LOAD. IF THE LOAD WERE TO FALL YOU COULD BE SEVERELY OR MORTALLY INJURED.** 1. Position the TRACK-O on the landing so that the «Rear-end» of the TRACK-O is pointing toward the bottom of the staircase or inclined surface. In other words, the TRACK-O descends moving backwards (the «Rear-end» first). 2. Maintain a safe distance between the TRACK-O and the top of the staircase or inclined surface. 3. Double check that the load is securely fastened. 4. Position the TRACK-O so it is aligned with and parallel to the centreline of the inclined surface. 5. Always remain in a position above the TRACK-O and its load. 6. Lower the «Leverage Arm» until it is practically horizontal. POSITIONING OF TRACK-O TO DESCEND STAIRS 7. Allow the back end of the TRACK-O to move over the top of the staircase or inclined surface by pressing the REV button until the center of the TRACK-O is teetering over the edge (it is in a position of equilibrium on the top of the stairway). At this point, STOP the TRACK-O. 8. Pull up lightly on the «Leverage Arm» so that the TRACK-O tips or “rocks” down onto the top steps. The rubber track should be resting on the top steps. The Rear-end of the TRACK-O will be hanging over the top of the stairs. 9. Begin the descending movement by pressing the REV button. 10. Halfway down the flight of stairs or down the inclined surface, STOP the TRACK-O. 11. While remaining in a safe position above the device, raise the «Leverage Arm» so that it will not hit the steps when the TRACK-O reaches the bottom of the stairs or an inclined surface. 12. Resume the slow downward progression with caution. - 22 -DESCENDING STAIRS WITH A LOAD (CONTINUED) 13. As the TRACK-O reaches the bottom of the staircase slow its movement to allow a smooth transition between the inclined surface and the level floor. 14. Allow the TRACK-O to continue on its way until it is at a safe distance away from the foot of the stairs or the bottom of the inclined surface. IMPORTANT HINT: Before the TRACK-O reaches the bottom, put a piece of wood (4? x 4? / 10 x 10 cm) on the last two steps to avoid a sudden drop when it reaches the floor (to avoid damaging the load). - 23 -MAINTENANCE of the APPARATUS Regular maintenance Before you perform any kind of maintenance on the apparatus make sure the switch has been placed at the “OFF” position and that the battery leads have been disconnected. The TRACK-O is a sturdy and versatile apparatus that requires very little maintenance. However, and this on an annual basis, you should: • Clean out the interior using blasts of compressed air to flush out any dirt, dust and other residues that would have accumulated over time. • Inspect the rubber track and, tighten according to need. - 24 -REGULAR MAINTENANCE WARNING Before you perform any kind of maintenance on the apparatus make sure all emergency switches have been placed in the “OFF” position. Lubrification • The following 10 parts should be lubricated: - Casters (4) - Brass block for the 2 casters drive shaft (4) ? 1 rear left side ? 1 rear right side ? 1 front right side ? 1 front left side - Pillow block that retains the gear drive shaft for the track (2) ? 1 front left side ? 1 front right side This must be done more often if the apparatus is used in a non-industrial environment. TIGHTENING OF TRACK INSPECT THE RUBBER TRACK AND TIGHTEN THEM ACCORDINGLY. TO KNOW IF THE TRACK NEEDS TIGHTNING, LIFT THE TRACK-O TO BE ABLE TO FREELY PULL ON THE TRACK. THE SLACK ON THE TRACK SHOULD NOT EXCEED 1 INCH / 2.5 CM. 1. Track should be tightened on a regular basis. Tight track ensure maximum performance. 2. The track tension bolts are at the back of the Track-O and are accessed without removing the cab. There are two tension bolts on the track. - 25 -REGULAR MAINTENANCE (Continued) TIGHTENING OF TRACK (Continued) 3. Using a ¾ inch wrench tighten both tension bolts (as tight as possible manually). 4. Be sure the measure between the two red lines is equal for each side of the track. 5. Once the track is tight, ensure bolt is tightened against the shaft. - 26 -REGULAR MAINTENANCE (Continued) REPLACING THE TRACK 1) Un-screw the electric panel using a 5/32 inch Allen Key. 2) Un-screw 18 bolts (9 on each side) using a ½ inch wrench. 3) Remove the aluminium cabinet (2 persons required). 4) Loosen the track tensioner with a ¾ inch wrench. 5) Remove the screws holding the tensioner support. - 27 -REGULAR MAINTENANCE (Continued) REPLACING THE TRACK (Continued) 6) Remove the tensioner support. 7) Remove the screws holding the slide. 8) Remove the slide. 9) Remove the screw holding the slide support. 10) Remove the support. - 28 -REGULAR MAINTENANCE (Continued) REPLACING THE TRACK (Continued) 11) Remove the back wheels. 12) Use the forklift to place the forks between the frame and the track. After, lift the Track-O until the track does not touch anything. 13) Remove the track. - 29 -REGULAR MAINTENANCE (Continued) CLEANING THE INTERIOR Depending on the amount of exterior use, the interior should be cleaned using compressed air to remove dust and accumulated dirt. 1) Un-screw the electric panel using a 5/32 inch Allen Key 2) Un-plug wires from electric panel. 3) Un-screw 18 bolts (9 on each side) using a ½ inch wrench. - 30 -REGULAR MAINTENANCE (Continued) CLEANING THE INTERIOR (Continued) 4) Remove aluminium cab (2 persons). 5) Remove dirt from inside the machine using compressed air or a vacuum cleaner. NOTE: IN CASES WHERE MUD HAS ACCUMULATED INSIDE, PRIOR TO USING THE COMPRESSED AIR OR VACUUM CLEANER, HOSING THE INTERIOR WITH WATER WILL REMOVE MOST MUD ACCUMULATION See instructions next page: - 31 - REGULAR MAINTENANCE (Continued) CLEANING THE INTERIOR (Continued) Hosing the inside of the Track-O: Note: This operation should be performed in a location with a water drain. 6) Once the Cab has been removed, place the Track-O on an incline with the BACK END elevated. 7) Using a NON-PRESSURISED water hose (without nozzle) let the water flow on the mud accumulation until mud flows down and out of the Track-O. To facilitate the process, using your hand, displace the mud where the water has not set it free. IMPORTANT: When using a water hose ensure that the water is kept off of the Drives located inside at the end of the Track-O. (see photo) If necessary, take the added precaution of covering the Drives so that they are not accidentally sprayed with water. 8) Once the mud has been removed from the Track-O interior, the cleaning process can be completed with compressed air or a vacuum cleaner. - 32 -REGULAR MAINTENANCE (Continued) REPLACING THE BATTERIES 1) Un-screw the electric panel using a 5/32 inch Allen Key 2) Un-plug wires from electric panel. 3) Un-screw 18 bolts (9 on each side) using a ½ inch wrench. 4) Remove aluminium cab (2 persons). - 33 -REGULAR MAINTENANCE (Continued) REPLACING THE BATTERIES (Continued) 5) Remove the deflector (steal plate) as show in the picture. 6) Use a piece of wood measuring approximately 14 inches (35,6 cm) to lift the track. - 34 -REGULAR MAINTENANCE (Continued) REPLACING THE BATTERIES (Continued) 7) Remove the protective rubber caps and loosen the bolt attaching the cable clamp to the battery post with a ½” wrench. Remove the cable clamps from all battery posts. WARNING: THE WRENCH SHOULD BE HANDLED WITH CARE SO AS TO NOT TOUCH BOTH BATTERY POSTS AT THE SAME TIME. THIS COULD CAUSE AN ELECTRIC SHOCK AND POSSIBLE INJURY. 8) Un-screw and remove the bolt on the battery support. 9) The batteries are ready to be removed. - 35 -REGULAR MAINTENANCE (Continued) REPLACING THE BATTERIES (Continued) 10) To install the new batteries, follow above instructions in reverse order. WARNING: AT ALL TIMES, FULL CARE SHOULD BE TAKEN NOT TO TOUCH SIMULTANEOUSLY BOTH BATTERY POSTS WITH A METAL OBJECT. THIS COULD RESULT INAN ELECTRIC SHOCK AND POSSIBLE INJURY. DISPOSING OF BATTERIES When changing the batteries it is important to dispose of the old batteries in an environmentally friendly and legal manner. Local battery dealers may accept to take the old batteries. If you do not know how or where to dispose of the batteries, contact your local municipal authorities for proper instructions.