Trapzilla Super Capacity Grease Interceptor

Supercapacity Grease TrapsInnovative, Compact DesignEasy, Efective Compliance2 • Thermaco, Inc. • www.trapzilla.com • 1-800-633-4204 Copyright 2009 • Thermaco, IncThe Trapzilla® Supercapacity Grease Trap collects free-floating Fats Oils and Grease contained withinthe kitchen drain water flows. As most food service facility managers already know, fats oils and grease buildup inside a building’s grease containment system is a major cause of problems due to exterior drain line blockages. These problems jeopardize normal operations as well as create health and safety hazards within the facility itself.The proper installation of a Trapzilla® Supercapacity Grease Trap can reduce or eliminate these grease problems. Use of a Trapzilla® system assures minimization and/or elimination of costly sewer surcharges and fines through efficient separation and retention of free-floating grease & oils.Why does Trapzilla® offer a better solution?The unique design of the Trapzilla® provides advantages that a traditional, in-ground grease trap doesn’t have. The Trapzilla® offers patented flat separation curve technology.Traditional grease interceptors frequently suffer separation efficiency losses when the grease layer exceeds 25% of the internal liquid depth volume. This is why these older grease interceptors have very large footprints - to provide an adequate operating service period before reaching 25% full. The unique design of the Trapzilla maintains peak separation efficiency well past the 25% full threshold, allowing it to store large quantities of grease in a small footprint.What in the world is ? Aqua Mundus Ltd • www.aquamundus.co.uk • 01386 832205Aqua Mundus Ltd • www.aquamundus.co.uk • 01386 832205What is thermal inversion?The Trapzilla® also has a horizontal bale that prevents thermal inversion. What is thermal inversion? When warmer eluent enters the grease trap, the trapped cold water layer under the retained grease layer suddenly falls downward as rapidly rising hotter water rises to take the place of the cold water. As the cold water layer falls, it also pulls the underside of the overhead grease layer down along with it into the rapidly moving water low along the bottom of the separator. Thermal inversion is why traditional grease separators have large internal volumes. As the grease layer approaches 25% of the internal volume depth in traditional grease traps, thermal inversion efect losses may occur. In layman’s terms, the traditional grease trap becomes a gigantic lava lamp. The Trapzilla’s patented/patent pending thermal inversion control design retains high-separation eiciency and high grease capacity within a small footprint ideal for space constrained food service establishments.Other Advantages?The compact design of the Trapzilla® allows for installation into most facilities. Options are available enabling a Trapzilla® unit to be installed on the floor, suspended from the ceiling or in-ground outside the facility.The offers patented flat separation curve technologyTZ-400 Efficiency ASME A112.14.3-2000Trapzilla® units are designed to treat high flows of kitchen drain water with large grease storage capacity within a small footprint unit. These units are lightweight and compact, which means that they can be maneuvered into position with minimum labor. Plumbing the unit is also a simple matter.The Trapzilla® Model TZ-160 handles a 2.21 L/ps flow and stores 72+ KGs of grease, the Model TZ-400 handles a 7.73 L/ps kitchen flow and stores 181+ KGs of grease while the Model TZ-600 handles a 9.46 L/ps kitchen flow and stores 272 KGs of grease.4 • Thermaco, Inc. • www.trapzilla.com • 1-800-633-4204 Copyright 2009 • Thermaco, IncDrain water fromsource entersthrough Inlet BaleOutletSolids fall to bottom of tankGrease rises to topof inner storage tankClean water exitsthrough Outlet BaleAccess Plugs allow Solids and Grease extractionVent ConnectionAnchor Ring for In-Ground Installation(bury in concrete)Solids extraction tubeRemovable CoverInletOptional Collar(s) allow depth adjustment to drainage pipingGreasy effluent from the kitchen laminarly flows around the vertical baffle and becomes trapped in the grease storage area. The “cleaned” effluent flows through the outlet. The trapped grease remains segregated from the flows by means of the horizontal baffle, thus maintaining a flat separation curve. Pumpingthe Trapzilla is easy - the pumper unscrews the “Grease” and “Solids” plugs and vacuums out the grease and solids.Cutaway Drawing of TZ - 600 showing operating principlesAqua Mundus Ltd • www.aquamundus.co.uk • 01386 832205Light weight and compact design enables Trapzilla® to be installed in places where standard grease traps would not fit or could not be accommodated. Trapzilla® Options allow a variety of space saving, code friendly, creative installations.A TZ-400 with an SSA-400/600 Support Stand installed in a basement.SSA-400/600 Support StandUsed to support the Trapzilla® Unit when installed directly on the floor of a basement or mechanical room.A TZ-600 buried in concrete outside.ECA-400/600 Extension CollarUsed with in-ground and in-floor installations. Aids in lining up facility drainage piping when located deep in the ground. Trim markings at 1” intervals to make field height adjustment easy.A TZ-600 with an HA-400/600 Hanger Assembly and a PACP-400/600 Cover Plate installed between floors.HA-400/600 Hanger AssemblyUsed to support the Trapzilla® Unit when installed between floors.PACP-400/600 Cover PlateProvides a non-slip cover when the Trapzilla® unit is installed directly in the floor or locations where the cover may be in foot-traffic areas. Fabricated of durable aluminum with a diamond plate surface.MFSH-44 Flow SplitterUsed when plumbing twin Trapzilla® Units in parallel. Splits and diverts kitchen flow into two separate, equal flows when two (2) Trapzilla Units are necessary. Four (4) Trapzilla Units can be plumbed using three (3) flow splitters. can be used in a variety of conigurationsAqua Mundus Ltd • www.aquamundus.co.uk • 01386 8322056 • Thermaco, Inc. • www.trapzilla.com • 1-800-633-4204 Copyright 2009 • Thermaco, IncSupercapacity Grease TrapsTrapzilla can be hung in the interstitial space of the building. Aqua Mundus Ltd • www.aquamundus.co.uk • 01386 832205Optional Configurations can provide greater flexibility of installation.Supercapacity Grease TrapsTrapzilla can be installed on the floor in a basement or mechanical room. Trapzilla may also be installed below ground with field modifiable extension collars. Aqua Mundus Ltd • www.aquamundus.co.uk • 01386 8322058 • Thermaco, Inc. • www.trapzilla.com • 1-800-633-4204 Copyright 2009 • Thermaco, IncEND VIEWSIDE VIEWTOP VIEW23"3.5"3.5"GREASEGRASAGREASEGRASASOLIDSSOLIDOSDO NOT USEMECHANICAL CRUSTBREAKING DEVICESU.S. and International Patents Issued and Pendingwww. .comCA3" PIPEINLET/OUTLET22"OUTLET10.5"27.5"27"35.125"In order to provide the best products possible, speciications are subject to change • US & International Patents/Patents PendingTZ-160 SpeciicationsTZ-160 • 35 GPM (2.21 l/s)Construction: Rotationally Molded PolyethyleneGrease Retention Capacity: 160+ lbs. (72+ Kg)3” Inlet/Outlet (75 mm)FEATURES• Constructed of corrosion-resistant, linear low-density polyethylene suitable for installation in virtually any location• Supercapacity• Compact footprint• High Separation Efficiency18” CLEARANCE FROM TOP OF TANK REQUIRED FOR LID REMOVALSupercapacity Grease Traps®ASME A112.14.3-2000 ®Aqua Mundus Ltd • www.aquamundus.co.uk • 01386 83220531"28.5" 29"38.5"36"INLETOUTLET 4" PIPE?INLET/OUTLET14.125"4.5"4.5"37"SOLIDSU.S. and International Patents Issued and Pendingwww. .comAADO NOT USE MECHANICAL CRUST BREAKING DEVICESGREASEGREASEIn order to provide the best products possible, speciications are subject to change • US & International Patents/Patents PendingTOP VIEWSIDE VIEW END VIEWTZ-400 SpeciicationsTZ-400 • 75 GPM (4.73 l/s)Construction: Rotationally Molded PolyethyleneGrease Retention Capacity: 400+ lbs. (181+ Kg)4” Inlet/Outlet (100 mm)FEATURES• Constructed of corrosion-resistant, linear low-density polyethylene suitable for installation in virtually any location• Supercapacity• Compact footprint• High Separation Efficiency18.5” CLEARANCE FROM TOP OF TANK REQUIRED FOR LID REMOVALSupercapacity Grease TrapsIn order to provide the best products possible, speciications are subject to change • US & International Patents/Patents Pending®ASME A112.14.3-2000 ®Aqua Mundus Ltd • www.aquamundus.co.uk • 01386 83220510 • Thermaco, Inc. • www.trapzilla.com • 1-800-633-4204 Copyright 2009 • Thermaco, Inc36"36.5"49.5"37"INLETOUTLET4" PIPE?INLET/OUTLET31"14.125"2" VENT4.5"4.5"37"SOLIDSU.S. and International Patents Issued and Pendingwww. .comAADO NOT USE MECHANICAL CRUST BREAKING DEVICESGREASEGREASETOP VIEWSIDE VIEW END VIEWIn order to provide the best products possible, speciications are subject to change • US & International Patents/Patents PendingTZ-600 SpeciicationsTZ-600 • 150 GPM (9.46 l/s)ASME A112.14.3 (Tested) Flow Rating: 75 GPMManufacturer Rated Inlet Flow Rating: 150 GPMConstruction: Rotationally Molded Polyethylene Grease Retention Capacity: 600+ lbs. (272+ Kg) 4” Inlet/Outlet (100 mm)FEATURES• Constructed of corrosion-resistant, linear low-density polyethylene suitable for installation in virtually any location• Supercapacity• Compact footprint• High Separation Efficiency29” CLEARANCE FROM TOP OF TANK REQUIRED FOR LID REMOVALSupercapacity Grease Traps®ASME A112.14.3-2000 ®Aqua Mundus Ltd • www.aquamundus.co.uk • 01386 832205Trapzilla® is a Registered Trademark of Thermaco, Inc.Trapzilla® products are covered by U.S. and International patents and patents pending6,849,1766,878,2707,153,4397,186,346Innovative, Compact DesignEasy, Effective ComplianceAqua Mundus Ltd, 20 Bond Industrial Estate, Wickhamford, Worcestershire, WR11 7RL 01386 832205 | www.aquamundus.co.uk | support@aquamundus.co.ukSupercapacity Grease TrapsWhat Sizhat Sizt Size Trapzilla Do I Nzilla Do I Nzilla Do I Need?Suggested Models Grease Production tion ExamplesTZ-160 Low Level Grease ProductionSandwich Shops, Coffee ShopsTZ-400 or TZ-600 Low to Moderate Level Grease ProductionPizza Parlors, Ice Cream Parlors, Bar & Grilles, Small Downtown RestaurantsCombination of Trapzilla Grease Trap(s) and Trapzilla Solids Separator(s)Moderate to High Level Grease ProductionFull Service Restaurants® ASME A112.14.3-2000 * ®