U-GAGE S18U Ultrasonic Series, Discrete Outputs Brochure

DatasheetThe Sure Cross Vibration and Temperature Sensor works in a variety of machines to identify and predict failures in rotatingmachinery.• Provides high accuracy vibration (velocity RMS) and temperature measurements• Manufactured with a robust zinc alloy housing• Connects via a 1-wire serial interface• Designed to work with FlexPower 1-Wire Serial Interface Node modelsDX80N9X1S-P6 and DX80N2X1S-P6, MultiHop M-H6 radios, and the WirelessQ45 Sensor Node DX80N2Q45VTWARNING: Not To Be Used for Personnel ProtectionNever use this device as a sensing device for personnelprotection. Doing so could lead to serious injury or death.This device does not include the self-checking redundant circuitrynecessary to allow its use in personnel safety applications. A sensorfailure or malfunction can cause either an energized or de-energized sensor output condition.For additional information, updated documentation, and accessories, refer to Banner Engineering's website, www.bannerengineering.com/surecross.Model Power Requirements I/OQM42VT1 3.6 to 5.5 V dc Vibration and temperature using a 1-wire serial interfaceConfigure this sensor using the Sure Cross User Configuration Tool (UCT) or by using the pre-configured settings of theWireless Q45 Sensor Node for Vibration and Temperature (DX80N2Q45VT).ISO 10816 provides guidance for evaluating vibration velocity severity motors, pumps, fans, compressors, gear boxes,blowers, dryers, presses, and other machines that operate in the 10 to 1000 Hz frequency range.Machine Class I Small MachinesClass II Medium MachinesClass III Large Rigid Foundati onClass IV Large Soft Foundati onVibration Velocity Vrmsin/s mm/ s0.01 0.280.02 0.450.03 0.71 good0.04 1.120.07 1.800.11 2.80 satisfactory0.18 4.500.28 7.10 unsatisfactory0.44 11.20.70 18.00.71 28.0 unacceptable1.10 45.0Figure 1. Vibration Severity per ISO 10816Sure Cross® Vibration and TemperatureSensor Original Document186209 Rev. C22 June 2015186209Sure Cross® User Configuration ToolThe User Configuration Tool (UCT) software runs on any Windows machine and uses a converter cable to connect yourGateway to the computer.The User Configuration Tool (UCT) offers an easy way to link I/O points inyour wireless network, view I/O register values graphically, and set systemcommunication parameters when a host system is not part of the wirelessnetwork. Download the most recent revisions of the UCT software fromBanner Engineering's website: http://www.bannerengineering.com/wireless.The UCT requires a special USB to RS-485 (model number BWA-UCT-900 for1 Watt radios, BWA-HW-006 can be used for all other radios) convertercable to pass information between your computer and the Gateway.Connecting the Vibration/Temperature SensorTo install the sensor to a device with a 5-pin M12 femaleconnector:1. Align the notch in the female connector with the key in thesensor’s male connector.2. Gently slide the sensor end into the connector.3. Rotate the threaded nut to tighten the sensor down.VibrationsensitivityWiring5-pin M12 Connector (Male) Pin Wire Color Sensor Connection145321 Brown Power IN (+), 3.6 to 5.5 V dc2 White 1-Wire serial device select (sinking input to sensingdevice)3 Blue Ground (-)4 Black Not used/reserved5 Gray 1-Wire serial communicationsThis sensor is designed to be plugged directly into compatible Nodes. The Node powers the sensor and periodicallyrequests data using the 1-wire serial interface.Modbus Register TableThe temperature = (Holding register value) ÷ 20.I/O#Modbus Holding Register I/O Type I/O Range Holding RegisterRepresentationGateway Any Node Min. Max. Min. Max.1 1 1 + (Node# × 16) RMS Velocity (in/sec) 0 6.5535 0 655352 2 2 + (Node# × 16) RMS Velocity (mm/sec) 0 65.535 0 65535 Sure Cross® Vibration and Temperature Sensor2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 186209 Rev. CI/O#Modbus Holding Register I/O Type I/O Range Holding RegisterRepresentationGateway Any Node Min. Max. Min. Max.3 3 3 + (Node# × 16) Temperature (°F) –1638.4 1638.3 –32768 327674 4 4 + (Node# × 16) Temperature (°C) –1638.4 1638.3 –32768 327675 5 5 + (Node# × 16) RMS Velocity (in/sec) 0 6.5535 0 655356 6 6 + (Node# × 16) RMS Velocity (mm/sec) 0 65.535 0 655357 7 7 + (Node# × 16) Reserved8 8 8 + (Node# × 16) Device Message9 9 9 + (Node# × 16) Discrete OUT 1 (Red Light) 0 1 0 110 10 10 + (Node# × 16) Discrete OUT 2 (Amber Light) 0 1 0 1...15 15 15 + (Node# × 16) Control Message16 16 16 + (Node# × 16) ReservedSpecificationsSupply Voltage3.6 to 5.5 V dcCurrentActive comms: 11.9 mA at 5.5 V dcCommunication HardwareInterface: 1-wire serial interfaceBaud rates: 9.6k, 19.2k (default), or 38.4kData format: 8 data bits, no parity (default), 1 stop bit (even or oddparity available)Communication ProtocolSure Cross DX80 Sensor Node 1-Wire Serial InterfaceCommunications LineLevel Receive ON: Greater than 2 VLevel Receive OFF: Less than 0.7 VLevel Transmit ON: 2.7 to 3 VLevel Transmit OFF: 0 V (pulldown resistor of 10 kOhmCompatible NodesDX80N9X1S-P6DX80N2X1S-P6DX80DR9M-H6DX80DR2M-H6DX80N2Q45VTCertificationsVibration SensorMounted base resonance: 5.5 kHz nominalMeasuring Range: 0–65 mm/sec or 0–6.5 in/sec RMSFrequency Range: 10–1000 HzAccuracy: ±10% and 25 °CConnector3 meter cable with 5-pin M12 fittingIndicatorsGreen flashing: Power ONAmber flicker: Serial TxTemperature SensorMeasuring Range: –40 °C to +105 °C (–40 °F to +221 °F)Resolution: 1 °CAccuracy: ± 3 °CEnvironmental RatingNEMA 6P, IEC IP67Operating Temperature-40 °C to +85 °C (-40 °F to +185 °F) 1Shock400GMounting OptionsThe VT1 sensor can be mounted using a variety of methods, including1/4"-28 hex screw, epoxy, thermal tape, or magnetic mount.1 Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.Sure Cross® Vibration and Temperature Sensor P/N 186209 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 300.511.522.533.544.50 1 2 3 4 5 6 7 8 9 10 11Battery Life (Years)Samp le Rate (min)Performance P6 Node Battery Life250 mW1 WattFigure 2. Battery Life of a P6 Performance Node Connected to a QM42VT1 Sensor00.511.522.533.544.50 1 2 3 4 5 6 7 8 9 10 11Battery Life (Years)Sample Rate (min)Q45VT Battery LifeFigure 3. Battery Life of a Wireless Q45VT Node Connected to a QM42VT1 Sensor Sure Cross® Vibration and Temperature Sensor4 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 186209 Rev. CDimensions12.7 mm(0.50 in)23.9 mm (2)(0.94 in)ø 3.2 mm(0.125 in)(4 Holes)27.1 mm (2)(1.07 in)42.0 mm(1.65 in)42.0 mm(1.65 in)Green LEDAmber LED10.0 mm (0.39 in)12.3 mm (0.48 in)Threaded M4 x 0.7Mounting HolesVibration and Temperature Sensor AccessoriesIncluded with Sensor Available for OrderBWA-BK-002• Includes SMB42FLstainless steel bracket,1/4"-28 screw mount,and 1 piece of 3M™thermally conductiveadhesive transfer tape4258BWA-BK-001• Includes magneticmounting bracketSMB42FLM12 and 2mounting screws4242BWA-HW-057• 3M™ Thermally Conductive Adhesive Transfer Tape 8820• Provides a heat-transfer path between heat-generatingcomponents and heat sinks or other cooling devices• 3 pieces per pack• Tape is 20 mils (0.50 mm) thick; liner is 1.5-2 mil (37.5-50 µm)thick• Thermally conductive ceramic filler• Dual liner using silicone-treated polyester: easy-release PET lineris clear, tight side PET liner is blueWarningsViolating Warnings. The manufacturer does not take responsibility for the violation of any warning listed in this document. Make no modifications to this product; anymodifications to this product not expressly approved by Banner Engineering could void the user’s authority to operate the product. All specifications published in thisdocument are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. For the most recent version of anydocumentation, refer to: www.bannerengineering.com. © Banner Engineering Corp. All rights reserved.Sure Cross® Vibration and Temperature Sensor P/N 186209 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 5Banner Engineering Corp. Limited WarrantyBanner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp.will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warrantyperiod. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION,ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSEOF DEALING OR TRADE USAGE.This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BELIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL,CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHERARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any productpreviously manufactured by Banner Engineering Corp. Sure Cross® Vibration and Temperature Sensor www.bannerengineering.com - Tel: +1-763-544-3164