Ultra-Flow Clean-In-Place (CIP) Systems Brochure

(p) 800-356-3300 (f) 608-222-5348 www.sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716OPERATING REQUIREMENTS OPERATING REQUIREMENTSB I O - P H A R MAn Efficient CIP in Compact, Portable DesignThe patented Sani-Matic ULTRAFLOW is a self-contained, compact, and portable system programmed to accommodate a variety of single-use, recirculated CIP applications. Designed for critical cleaning, the ULTRAFLOW meets cGMP and ASME-BPE standards.Advantages• Small Footprint. Space-saving design for installations with limited floor space. Fits through standard doorways with ease.• Wide Operating Range. The systems range from 2–45 GPM and 5-110 GPM and are able to clean small and large applications.• Self-Cleaning. Self-cleans without extra step, and eliminates cross-contamination.• Portable. Positioned on low-friction casters for easy movement between process suites. No expensive supply and return line installation required.• Water & Chemical Savings. The high-turbulence flow rate and low water requirements for operation reduce the amount of water and chemicals needed for a complete clean. • Low Outlets? No Problem. Returns solutions with entrained air to accommodate vessels with low and restricted outlets. • 74”L x 33”W x 80”H• Operating range of 5–110 GPM @ 60 psig• Electric or steam heat available• For process tank diameters up to 10’• For process line diameters up to 3”Instrument Air 1/2” NPT, 10 scfm @ 90 psigWater Supply Two 1” tri-clamps, WFI, DI, potable < 2 GPM @ 25 psig, 20°- 80°CDrain 2” tri-clamp (programmable to meet app)Dry Weight 1,000 lbs (approximate)Electrical Power (electric heater)• 15 kW, 50 amps @ 460 VAC, 3 Ph, 60 Hz• 30 kW, 68 amps @ 460 VAC, 3 Ph, 60 HzElectrical Power (steam heat)27 amps @ 460 VAC, 3 Ph, 60 HzPlant Steam 1 1/2” flange, 540 lbs/hr @ 50 psigPlant Condensate 1” flangeCIP Supply 2” tri-clamp, 5–110 GPM @ 60 psigCIP Return 2” or 3 tri-clamp, 5–110 GPM @ 11’ of head @ 80°CInstrument Air 1/2” NPT, 10 scfm @ 90 psigWater Supply Two 1” tri-clamps, WFI, DI, potable< 2 GPM @ 25 psig, 20°- 80°CDrain 2” tri-clamp (programmable to meet app)Dry Weight 900 lbs (approximate)Electrical Power (electric heater)• 12kW, 27 amps @ 460 VAC, 3 Ph, 60 Hz • 24kW, 43 amps @ 460 VAC, 3 Ph, 60 Hz Electrical Power (steam heat)11 amps @ 460 VAC, 3 Ph, 60 HzPlant Steam 1/2” flange, 195 lbs/hr @ 50 psigPlant Condensate 1/2” flangeCIP Supply 1 1/2” tri-clamp, 2–45 GPM @ 55 psigCIP Return 2” tri-clamp, 2–45 GPM @ 8.5’ of head @ 80° C• 62”L x 24”W x 73”H• Operating range of 2–45 GPM @ 55 psig• Electric or steam heat available• For process tank diameters up to 4.5’• For process line diameters up to 2”ULTRAFLOW 110 ULTRAFLOW 45B I O - P H A R MBP-UF 0414(p) 800-356-3300 (f) 608-222-5348 www.sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716Optional Documentation• Functional Specifications (FS)• Configuration Specification (CS)• Factory Acceptance Test (FAT) • Site Acceptance Test (SAT) • Installation and Operation Qualification (IQ/OQ)• Traceability matrix• ISA Data Sheets• Cleaning and passivation report• Digital weld video record (Borescope) Controls/Programming• Allen-Bradley CompactLogix (standard)• Allen-Bradley PanelView HMI• Ethernet communication• 40 customizable cleaning cycle programs• Report ticket printer available• UL listed, 304SS, NEMA 4X enclosureRinse Step The separator tank (3) is filled through one of the two separator tank water fill valves (1). The supply pump (2) draws the water from the separator tank (3) and delivers the solution to the process through the discharge control valve (4) at a programmed flow rate. At the same time, solution is pumped through the eductor (5) and back into the separator tank (3) inlet, thereby creating a vacuum at the CIP return connection. The high turbulence created within the ULTRAFLOW prevents the settling of any solids and self-cleans the system. The rinse step is followed by a drain step. Typically, a series of 3 to 4 rinse/drain steps are utilized for the final rinse. Drain Step The discharge control valve (4) is closed and solution from the separator tank (3) is pumped through the eductor (5) and back into the separator tank (3) inlet, which creates a vacuum at the CIP return connection. Returning solutions create a high-level condition in the separator tank (3) causing the drain control valve (6) to bleed solution to drain at a set flow rate until the process and separator tank (3) are empty. Wash Step The separator tank (3) is filled through one of the two separator tank water fill valves (1) The supply pump (2) draws the water from the separator tank (3) and delivers the solution to the process through the discharge control valve (4) at a programmed flow rate. At the same time, solution is pumped through the eductor (5) and back into the separator tank (3) inlet, thereby creating a vacuum at the CIP return connection. The high turbulence created within the ULTRAFLOW prevents the settling of any solids and self-cleans the system. CIP solution temperatures are elevated utilizing a heater (7) in the recirculation loop. Chemical solutions (8) are injected into the highly turbulent separator tank (3) and controlled through conductivity.DEFWater FlowAir FlowAir Separation ChamberABCEductorA Motive solution is pumped to the eductor through this nozzle.B Vacuum is created within the eductor through a series of velocity changes. The velocity of the solution exiting the nozzle is reduced in the wide body and then increased again as solution exits the top of the eductor.C A mixture of air and solution (in the return line) rushes in to satisfy the vacuum within the eductor. The volume of both air and liquid is greater than that being supplied to the vessel.D Returned air and solution enter the chamber through the top port.E Centrifugal action spins the solution around the walls of the chamber, forcing air through the center of the vortex and out of the vent.F Solution exits back to the pump from the bottom port.Eductor Return SystemHow it WorksRinseFELELECE TEPICIP ReturnCETEPlant Water SupplyCIP SupplyChemical123 4 5DrainTEPlant Water SupplyCIP SupplyCIP ReturnFELELECECETEPIChemical3 4 56WashTEPlant Water SupplyCIP SupplyCIP ReturnFELELECECETEPIChemical8324751