Weighing System - Small Kit Brochure

Weltech InternaOonal Limited BW-2050 Manual INTRODUCTION The BW-2050 has been designed to give the operator complete flexibility for manual live bird weighing. The BW-2050 is ba?ery operated and will weigh for up to 15 hours between recharging and will retain all weights even when the ba?ery is flat. ?? The BW-2050 can store up to 5000 bird weights. ?? Weights can be placed into 1-50 separate stores. ?? All informaOon is stored unOl the CLEAR sequence has been completed. The maximum weight the unit can weigh is 10kgs (22lbs) for the chicken version and 50kgs (110lbs) for the turkey weigher. BW-2050 Control Panel           Printer, Computer and USB (opOonal) ports are on the side 1 Picture is of BW-2050 Full kit CALIBRATION The BW-2050 is calibrated by Weltech before it leaves the factory. Should you need to calibrate the weigher or set a fixed tare weight if using a shackle then follow the instrucOons below. TO CALIBRATE THE WEIGHER Have the weigher switched o? with no shackle on. Hold down the CAL key and turn on the weigher. When WELTECH SETUP is displayed release the CAL key. The display will show CALIBRATION with 5.000 KGS flashing below. You can adjust the calibraOon weight up and down using the INC and DEC keys to set the calibraOon weight to the exact weight of your calibraOon weight. Press the ENTER key once the weight is set. The display will show CALIBRATE NOW? [SETUP]=YES. Press the SETUP key and the display will flash up CALIBRATING ZERO and then the display will show PLACE THE WEIGHT. Hang on your calibraOon weight and the display will show CALIBRATION SCALING and then SAVING NEW        SETTINGS. You can then check the calibraOon by weighing your calibraOon weight. TO TARE THE SHACKLE Make sure the display shows 0.000 KGS if not press TARE. Power o? the weigher and a?ach the shackle. Power on the weigher and press the TARE key. The weigher will tare out the shackle weight and show 0.000 KGS. This tared weight will stay in the weigher unOl another tare is done. SETUP OPTIONS To reset the weigher back to Factory setngs hold the MEMORY STORE bu?on and turn on. The display will show WELTECH SET UP unOl the bu?on is released, when the bu?on is released FACTORY RESET will be displayed, press ENTER to change setngs. The display will show DISPLAY STYLE, it can be set to metric or USA by pressing the INC arrow, when set press ENTER, The display will show WEIGHT RANGE and CHICKEN will flash, push ENTER. The display will now show FULL FEATURES and ON will flash, press ENTER. HOUR will then show on the display and the correct Ome can now be set by using the INC or DEC arrows. Once the correct hours have been set press ENTER, the correct minutes, day, month and year can be set the same way. When completed the display will show ARE YOU SURE, follow the instrucOons on the display and it will show INITIALZING followed by SAVING NEW SETTINGS. The display will then revert to normal. THE WEIGHER WILL NOW NEED CALIBRATING. See page 2 3 2 OPERATOR SETTINGS                                 Factory setngs To set operator setngs hold the SET UP bu?on 100x50 down and turn ON, the display will show WELTECH SET UP when the bu?on is released DATA STORES will be displayed, by pressing the INC or DEC arrows the number of houses or pens data is to be stored in can be set, 1x5000 to 100x50, when set press ENTER. SELECT STORE                ON This funcOon allows the user to select the house or  pen in which the bird weights are to be stored. If turned o? the weighings will be stored in numerical order.  ENABLE BUTTONS                                                              ON Allows full usage of the front panel  BLUETOOTH RATE  9600 BAUD Not an available opOon.  PRINTER RATE  9600 BAUD This is the speed the data is sent to the printer and can be changed using the INC or DEC bu?ons. Baud rate for serial port. BLUETOOTH H/SHK  OFF Not an available opOon. PRINTER H/SHK OFF This is not used with our printer. PRINTER LINEFEED ON Sends line feed to printer after a new line  PRINTER DELAY 0.1 SECS This is the delay time from pressing the print data button to the actual print function.  WEIGHT RANGE Chicken or  Turkey To be set to the weight capacity of the BW-2050 10kgs for chickens, 50kgs for Turkeys.  WEIGHT UNITS   KGS This option allows the operator to select the measurement of weight to be used kgs, grms, lbs. BACKLIGHT               TIMED This option allows for the display back light to be turned off, on or on for a 30 second period.  GRADE LAMPS  OFF When the weigher has grading lights fitted this is ON when using the grading lights. DIGIT CLAMP              1 Displays Filter (if weight filter is enabled ) 4 5 STABILITY 10 RepeOOons within stability jump limit.   Do not alter. STABILITY JUMP                5 VariaOon in ADC count considered stable         do not alter. WEIGHT FILTER                3 Filters out movement on the weigher  FILTER JUMP                0 Filters out excessive sharp movements                                 on the weigher  WEIGHT FREEZE                ON Shows accepted weight unOl ready           EVENNESS                  10%Percentage above and below average       for staOsOcs  HIGH LIMIT                9.999 Upper acceptance limit             LOW LIMIT                 0.050 Lower acceptance limit             HIDE DISPLAY              OFF Hides the weight when ready            AUTO ZERO FILTER            6 Drives the display towards zero at low weights  Do not alter.  VOLTAGE FILTER             6 Ba?ery voltage filter steepness Do not alter. DIVISIONS                1 Where a number of birds are being weighed     together the program can be set to divide by the number of birds to give an average  DEVIATION METHOD            WELTECH Universal standards (Weltech)           Bernard Ma?hews standard  FAST MODE                                                                       OFF Selects the speed the weigher starts up in.  LANGUAGE                                                                   ENGLISH   Selects the language the weigher starts up in. (English, Spanish, French or Portuguese) 6 7 POWER DOWN              15 MINS If the unit has not been used it will                automaOcally turn o? aOer the pre set Ome. To exit and or store new setngs press ENTER and then CLEAR. You do not have to go through all the set up.    DURING NORMAL OPERATION THE SET UP BUTTON CAN BE USED TO ENTER THE TIME AND DATE, UNIT OF MEASURMENT AND TO SET A TARGET WEIGHT. A TARGET WEIGHT CAN BE SET BY PUSHING THE INC OR DEC KEYS. THE WEIGHER WILL ON COMPLETION OF THE WEIGHINGS GIVE A % EVENNESS FIGURE NOT ONLY AGAINST THE AVERAGE WEIGHT BUT ALSO AGAINST THE SET TARGET . OPERATING INSTRUCTIONS Turn the weigher on by pressing the ON bu?on. To clear data already stored in the weigher press CLEAR, the display will then ask you to press ENTER aOer this the display will then ask you to confirm by pressing SET UP, to escape press CLEAR. Data will remain in the memory unOl cleared.  The display will then show : STORE 1         Ba?ery charge indicator.                  Time  Select the house the weights are to be stored in by pressing MEMORY STORE, press the INC or DEC arrow to select the house or pen number. Press MEMORY STORE or ENTER, the store number will then be displayed. Weighing can now begin. Place a bird into the shackle, when the weight has been accepted the red triangle will come on and the display will light up (if back light has been programmed) the display will show ACCEPTED and the weight. 8 9 Ba?ery indicator will flash when being charged BEFORE MOVING THE WEIGHER TURN IT OFF The same procedure is repeated for each house or pen that is to be weighed.  SHOW DATA To see weights in any parOcular house at any Ome press SHOW DATA then by pressing the INC or DEC arrows the house number to be checked can be selected. Press Enter and the display will show : ?? Total number of birds weighed ?? Average weight ?? DeviaOon ?? Evenness ?? CV PRINT OPTIONS Data to be printed can be selected by pressing the PRINT OPTIONS key, the display will show PRINT EVERY BIRD and flash ON, to turn this opOon on or o? press the INC or DEC arrow then ENTER. The display will then show PRINT HYSTORGRAM ON to turn on or o? press the INC or DEC arrow, when selected press ENTER. The display will show PRINT SUMMARY which can be turned on or o? by the INC or DEC arrows, when selected press ENTER. The display will show PRINT GROUP where you can select if you want stores grouping together. The display will show WRITE TO USB to turn on and o? press the INC or DEC keys. WRITE TO USB is an opOon and can only be used if the weigher has a USB socket. If the USB output is on the RS232 printer output will not work. 10 USING THE USB STICK SOCKET Select the WRITE TO USB under the print opOons as seen on page 10. Turn on the WRITE TO USB using the INC or DEC key and put in the USB sOck. Press the PRINT DATA key and the display will show WRITING TO USB. When the weigher has finished the display will flash up FILE WRITTEN OK and the display will go back to the standard weighing display. The USB sOck can now be removed and used on a computer. If there is no USB sOck in the weigher when you try to write to the USB the display will show WRITING TO USB followed by NO STICK FOUND. If the USB sOck is faulty or removed before the file is wri?en the display will show WRITING TO USB followed by ERROR WRITING.  SET BANDS If three grading lights are fi?ed. Press set bands, GRADE LAMPS ON or O? will be displayed, select On by using the INC or DEC keys and press ENTER. REJECT LIMIT will be displayed, to increase or decrease the amount press the INC or DEC keys when set press ENTER. BAND WIDTH will be displayed, to increase or decrease press the INC or DEC keys, when set press ENTER. The system is then set. Any weight under the reject limit one lamp will come on, the other lamps will come on as per the band width setng. If the soOware is version 2.50 or higher then you can view how many birds are in each band by pressing the SHOW DATA key followed by pressing the SET BANDS key. You can then step through the bands by pressing the INC and DEC keys. If five grading lights are fi?ed. You can turn on the GRADING LAMPS as above and have the same BAND WIDTH for each band or you can select SEP. If you select SEP then you can set di?erent BAND WIDTHS for each band. 11 PRINTER OUTPUT STATISTICS  ON The printout will show: ?? The date and Ome weighing was started and finished ?? Data for each store ?? Total weighed ?? Average weight ?? DeviaOon ?? Evenness ?? CV ?? Target weight (if set) ?? Evenness of target EACH ON The printout will print the weight of every bird weighed in order. HYSTORGRAM ON The printout will show all the birds weighed in 20 gram bands. 12 CHARGING The charging socket and Serial RS232 output connector is situated on the side of the weigher. In the centre of the display is the ba?ery charge indicator. When fully charged the box will go completely black and as the weigher is used the box will start to go clear. This is only a rough guide based on the ba?ery voltage and does not show how much capacity is in the ba?eries. If the ba?ery should go flat while weighing a LOW BATTERY warning will flash in the display and the weigher will eventually turn o?. Data already stored in the weigher will remain in memory even if the unit automaOcally turns o?. To recharge the ba?eries fully, leave on charge over night. To check the ba?ery voltage or charging voltage. Hold the SET UP bu?on down and turn ON, the display will show WELTECH SET UP then DATA STORES, press CLEAR and then the INC key. If the INC or DEC key is pushed the display will show the date, Ome and ba?ery charge. By pushing the DEC key while the weigher is on mains charge the display will show the charging rate from the charger. 13 WELTECH INTERNATIONAL BW-2050 2.50 *3333 STATISTICS Current Data (1) Total 12 Average KGS 2.749 DeviaOon KGS 1.479 Evenness % 25.0 C.V. % 53.8 From 12-MAR-12 15.58 To 12-MAR-12 16:06 No. Wgts Ident 1 5.000 2 5.000 3 4.999 4 1.000 5 0.999 6 1.000 7 1.999 8 1.998 9 1.999 10 2.999 11 3.000 12 3.000 Band Limits Total 0.980 To 1.000 1 1.000 To 1.020 2 1.980 To 2.000 3 2.980 To 3.000 1 3.000 To 3.020 2 4.980 To 5.000 1 5.000 To 5.020 2 Printed 12-MAR-12 16:11 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Ba?ery Full Ba?ery 50% Ba?ery Empty FLASH WHEN CHARGING Ba?ery indicator will flash when being charged KEY PAD  14 PC OPERATION A PC may be connected to the RS232 connector to output the data. Once the computer is connected and the soOware is ready to accept data, then press the PRINT DATA to output the data. 15  ON  OFF Turns unit ON and OFF   TARE  Tares weight MEMORY STORE Stores data SHOW DATA Displays data PRINT DATA Prints data INC DEC Increase setngs Decrease setngs  CLEAR  Clear data stored SET UP Engineers setngs SET BANDS Set grading bands or target weights FAST/ SLOW Selects between fast or slow weighing PRINT OPTIONS Set type of printout. StaOsOcs, Histogram, Each.   ENTER  Enters data into store/command CAL  Sets zero, tare and calibraOon Charging Socket RS232 Output Printer & Computer USB STICK Socket if fi?ed (OpOonal) CommunicaOon Setngs Bits per second 9600 Data Bits 8 Parity None Stop Bits 1 Flow Control None REMOTE COMMANDS The following commands are accepted at the serial port. ID? Send id message ALL? Send verOcal every bird list for current store WGT? Send current weight DATA? Send summary report for current store HYST? Send histogram for current report TARG? Send target weight TARG,nnnn Set target weight DUMP? Send all weights STATS Send a staOsOcs summary SER? Send serial number EACH Turns on the each bird print EAOFF Turns o? the each bird print HYON Turns on the histogram print HYOFF Turns o? histogram print STON Turns on staOsOc print STOFF Turns o? the staOsOc print UP Send bird dump in binary Data Pod format DATE? Send the date ddmmyy TIME? Send the Ome hhmm DATE,ddmmyy Set the date ddmmyy TIME,hhmm Set the Ome hhmm CLEAR Clear memory PRINT Print standard reports SETTS Print setngs report RESET Restart the processor OFF Power down 16 USING THE USB Turn weigher on and open PRINT OPTIONS, and make sure WRITE TO USB is on. Plug USB sOck into port (Shown on page 15) and press PRINT DATA. Once the file is wri?en FILE WRITTEN OK will appear on the screen, the data is now downloaded. Remove the USB sOck from the weigher and plug into your computer. Go to MY COMPUTER and open USB DISK FILES. Now select all the files and right click, a small dropdown menu should appear with the opOon OPEN WITH.. now select CHOOSE DEFAULT PROGRAM and select MICROSOFT EXCEL. Or Open MicrosoO Excel. Select FILE in the top leO corner and then click OPEN. It will now open a small window, click on MY COMPUTER and select the USB DISK icon. Select all the files you want to see and then click open. (You selected mulOple files by holding down CTRL and clicking each file) 17 18 SAFTEY CONSIDERATIONS The BW-2050 is a rugged unit designed for outdoor use but it should be handled with care. The unit can be cleaned with a damp cloth but under no circumstances be immersed in water. Carrying the unit by the hook may cause damage to the loadcell and stop you from weighing. This unit is fi?ed with rechargeable ba?eries and will last for 3-4 years. INDEX  Subject Page IntroducOon 1 CalibraOon 2 Setup OpOons 3 Operator Setngs 4 OperaOng InstrucOons 9 Printer Output 12 Charging 13 Key Pad 14 PC OperaOon 15 Remote Commands 16 Using The USB 17 Safety ConsideraOons 18 Weltech InternaOonal Limited manufacture the BW-2050 to the highest specificaOon and our aim is to conOnue to improve its operaOon and reliability and give our customers a product that suits their requirements. SERVICE. For service and repairs contact your local agent. Weltech InternaOonal Limited 10 Bramley Road St.Ives Cambridgeshire PE27 3WS Email : info@weltech.co.uk Tel : +44 (0) 1480 461611 Fax : +44 (0) 1480 301010 Weltech InternaOonal Limited