zenon Supervisor Brochure

zenon Supervisor Automation at your level. Have a winning advantage with outstanding usability, best ergonomics and excellent performance.independent scada system2What do you need for optimal automation? An overview across complex equipment? Maybe also secure, controlled access to different hardware? Outstanding security and standard documentation of all operating actions? Or is your requirement the complex reporting of data from different sources? Whichever way you design your automation, zenon is on your side as a proven software for automation: ergonomic, easy to manage, platform independent and is the one solution with a size for all.zenon everything under control from sensor to erp zenon OperatorEmbedded HMI Systemzenon LogicIntegrated PLC Systemzenon AnalyzerDynamic Production Reportingzenon SupervisorIndependent SCADA Systemzenon OperatorEmbedded HMI Systemzenon LogicIntegrated PLC Systemzenon AnalyzerDynamic Production Reportingzenon SupervisorIndependent SCADA Systemzenon OperatorEmbedded HMI Systemzenon LogicIntegrated PLC Systemzenon AnalyzerDynamic Production Reportingzenon SupervisorIndependent SCADA Systemzenon OperatorEmbedded HMI Systemzenon LogicIntegrated PLC Systemzenon AnalyzerDynamic Production Reportingzenon SupervisorIndependent SCADA SystemHowever you decide to implement zenon and whichever variants you combine, your projects and data are preserved, even after switching from one product to the other, and are easily scalable. For ex-ample, you can upgrade a license at any time from zenon Operator to zenon Supervisor. After entering the license number, the new function range is im-mediately accessible - adaptations to your projects are not necessary. You can read more about zenon Supervisor in this brochure. You can find out more about other members of the zenon Product Fam-ily by contacting your zenon advisor or online at www.copadata.com.Platform-independent Dynamic Production Reporting tool, which processes and presents data from the process to the ERP in real time.Specialized simple and ergonomic machine and equipment control.Full visualization and control of complex equipment with a connection to SAP ERP and Microsoft Dynamics.zenon integrated PLC system with IEC 61131-3 programming environment.3zenon Supervisor is an independent SCADA system, with which you can operate more profitably in the long term. Make work easier, inspire your customers and motivate your employees. Automate quickly and safely with zenon Supervisor and have the perfect tool to bring ergonomics to your projects, from the engineering to the runtime or in maintenance. With the proven principle, “set parameters instead of programming” you can shorten your engineering time by up to 80%. Extensive network functions, simple access via the web browser and connection of any desired hardware – zenon already offers all this “out of the box”. engineeringYou can develop projects in your own exact style, use available templates and intelligent wizards. You are able to reuse once created objects in other pro-jects and keep an overview with the multi-project administration, also when working in a team.maintenanceWell documented and offering version administra-tion, you can quickly find your way around any project and also easily access projects and equip-ment remotely. zenon Supervisor the future is ergonomicshot reloadThe Hot Reload even enables all changes to be made during a running operation. And your production keeps on running.reportingYou will be informed of whatever is happening in as detailed a way as you wish. Starting with history of changes in engineering, up to effective reports in the runtime, right to calculating complex KPIs such as OEE. networkFull data security, maximum availability without downtimes and no loss of data is guaranteed. zenon network technology with seamless redundancy and circular redundancy makes it possible. zenon is im-pressive not just technically, but also economically.securityzenon is continually being adapted to modern safe-ty standards. This provides stable and safe equip-ment running. Designing projects and easy implementation be-comes a pleasure with zenon. Adapted to various industries such as Automotive, Pharmaceutical, En-ergy & Infrastructure or Food & Beverage, zenon supports your engineering with intelligent wizards and easy to parameterize properties. You save time and can create applications of the highest quality in stability and performance. With zenon you can plan projects exactly to suit your needs and preferences, networked and de-tailed. Because you take ready to use and easily con-figurable elements, use once created objects again and again and have access to all currently required objects in any situation. Thanks to the ergonomic project orientation the productive handling with zenon Editor and Runtime 4Engineering well planned and simply intuitiveis quick to learn. This means your employees have short training times. Reach your goals more quickly and increase productivity. Completed projects can be easily reused, either completely or partially. To create a line of similar projects, just import a suitable completed project and quickly adapt it without much effort. New hardware can be connected with a few clicks, vari-ables are imported directly from the PLC or config-ured comfortably in the Editor. That way start up efforts and acceptance times are reduced, you can shine with quicker mainte-nance and work more profitably all round.Customers confirm that they have up to 80% less project planning times and considerably higher pro-ductivity.Maintenance simple and location-independent5Start-up and continuous maintenance of equipment can be a real challenge - or as easy as with zenon. You can already simulate running operations in the project planning phase and so be perfectly prepared for the start-up. You can take care of the ongoing equipment maintenance on site or at any desired PC, just as you wish. Because the well secured zenon web technology enables you to access equipment or a pro-ject with any current web-browser.perfect start-up zenon already offers you a realistic simulation mode during the engineering phase. So you can test your project on simulated equipment including real PLC reactions and perfectly prepare the start-up. You can discover possible error sources in time and protect yourself from unpleasant surprises. Thus, you en-sure quick start-up procedures which take place as planned. simple maintenancezenon gives you a choice of whether your technicians maintain equipment on-site or remotely, whether you use a multi-monitor system or a small notebook. zenon projects run automatically without special ad-aptation on all supported platforms. You continually use the same project, independent of resolution and number of monitors.A special strength of zenon lies in its Hot Reload function. If a project has been changed, it can be updated without disturbance to the equipment dur-ing running operations. The equipment need not be stopped nor need the maintenance technician be on site. zenon can diversely support you for engineering, start-up procedures and maintenance of equipment. You have control in every situation and can also in-tervene remotely. The equipment also runs robustly and without stops during maintenance tasks. start-up procedures: Before start-up is begun you can simulate and test with real values Multi-project administration for step-by-step implementation Diagnosis possibilities integrated in zenon from the network right to the PLC Setting parameters reduces errors in the projectmaintenance: Maintenance work possible on site and remotely Simulation of changes to test before updating into the equipment Hot Reload enables changes to be made without an equipment stop Project versioning and history of changes give an overview of installed project statuses and changes which have been made. One project for all platforms: Changes need only be made once Maintenance mode: take single project parts out of operation during maintenanceEngineering well planned and simply intuitivezenon Editor easy (and) efficient engineeringThe zenon Editor is your control center for easy and clear engineering. All modules need the same data-basis and can be easily activated at any time via li-censing. So you can put the Editor together, tailored exactly to your tasks and needs and to support you perfectly:Instead of error-prone scripting or programming, you can develop your projects using easy and secure parameter settings of properties. zenon brings even complex functionalities “out of the box”. However, the well documented interface for VBA and VSTA enables you to link individual programs with zenon at any time or to completely automate the project planning. The zenon Editor offers you full creative free-dom for your projects. You can create easily oper-able visualizations and can carry out very complex automation tasks in a targeted and safe way. Com-bine your production processes with the manage-ment level and gain an overview using complex reporting. Here you can profit, for example, from:6Substation Distribution Building AutomationInfrastructureSAPHome Hydro PP SystemLog on/offWindWind Turbine Wind FarmTurbine ReportWindfarm Report TrendWind TurbineTurbine 3 InfoTurbine Data:Type: CDWT1600 Power: 0 kWWind DirectionW ENSDirection: 232 º Speed: 7.10 m/s Templates: Ready to use templates makes for easy engineering. Here, not only can you use the provided templates, but you can also simply create your own templates. Project versioning: You can also versionall of your projects. So you can clearly organize different variants of a project and can follow exactly who changed what and when. Project comparison: An own wizard enables you to compare projects. Therefore you can quickly recognize important differences, detect mistakes or identify subsequent changes. Reusability: zenon is built up in an object-oriented way. All pre-configured objects can be reused across projects. Pre-defined functions, symbols or variables need not be re-created. Wizards: Many intelligent and individually configurable wizards and program assistants ease engineering, automatically take over com-plex tasks or perform project planning steps. The ergonomic zenon Editor supports you with many complex functionalities such as pre-defined templates, intelligent wizards and consistent ob-ject-orientation. So that engineering is quicker and safer and still stays flexible for swift changes and new demands. You can always keep an overview, gain freedom for your creativity as well as work efficiently and co-ordinated in a team...network at the click of a mouse: Configuring a zenon network is ex-tremely easy. You only need a func-tioning network infrastructure with TCP/IP and name resolution. In zenon you activate the property “network project” and define the server without programming. Finished. For a redun-dant network you need to addition-ally define a standby-server. And again, finished.flexible and hardware independentWhich hardware you use is your choice. zenon al-ready offers over 300 communication protocols, not only for many proprietary drivers but also covering all important standards (e.g. OPC UA - certified OPC UA server, BACnet, IEC-61850 KEMA certified, IEC-60870, VDMA Laetus, Modbus, ODVA).strong performance, ergonomic, international Your projects are multilingual and at home in many cultures. Using the fully Unicode capable online language switch as well as the online shift of units and palettes, you can adapt your projects at the press of a button to various international require-ments or special situations. Therefore all users can operate projects safely and intuitively in their fa-miliar language.securely manage complex recipesComplex recipes can be easily and securely modi-fied even during the Runtime. An own screen ena-bles the user, to call up only the part that needs to be changed and adjust the necessary parameters directly in the screen. For complex batch produc-tion we recommend the ISA-88 compatible batch control. The combination of zenon`s outstanding connectivity, the very secure user administration and the sophisticated reporting offers you a power-ful tool for flexible, dependable and perfectly docu-mented batch production.multi-project capability offers overview zenon easily performs several projects simulta-neously during a runtime environment. You can therefore gain an overview and implement a very secure redundant operation with little effort. You offer users an overview of several projects or cer-tain equipment parts from a control station. secure alarmingBy reacting to messages and alarms quickly you can avoid expensive downtime and ensure that the effectiveness of equipment remains high. zenon Message Control automatically notifies and informs user personnel and decision makers independent of their current location - by SMS, e-mail or voice message. Through mobile access via a web server or Smartphone gateway the information which is needed for the reaction are obtainable, independent of location.8Runtime strong performance, secure automationzenon Runtime has been setting worldwide standards for years when it comes to flexibility, performance and functionality. So you are independent during the set-up and help users to unfold the full performance of machinery and plants. zenon always keeps you up-to-date. As precise and comprehensive as you like – and, if necessary, across systems too.Reports can be easily created according to various requirements, optimally supported by configured and ready to go templates. Reports which are need-ed again and again can be easily and automatically created and also automatically sent to chosen re-cipients or complete teams. Fully graphical reporting directly in the Runt-ime gives you and your equipment operators an overview at any time. From batch reports to graphi-cal alarm statistics and prompt production analyses, through to performance indicators and much more. At the press of a button you can export and archive your reports at any time. zenon Reporting offers you a complete overview and delivers all required reports per mouse click. Here too, you can find all the typical zenon fea-tures: simple operation and perfect ergonomics. 9Do you need reports which can also calculate complex KPIs such as OEE, or that compare time-frames or include external data sources? You can rely on zenon Analyzer. It creates reports from various sources in real time and automatically pro-vides you with any desired recipients. Utilize data directly from zenon Supervisor and zenon Operator or access data from different programs and control systems as well. Home Alarm List SystemLog on/offReports Event List Trends Figures Equipment 100% 1 of 2TrendAlarms_AssemblyShop[1]Alarms_AssemblyShop[2]Alarms_AssemblyShop[3]Alarms_AssemblyShop[4]Alarms_AssemblyShop[5]Alarms_AssemblyShop[6]Alarms_AssemblyShop[7]Alarms_AssemblyShop[8]Alarms_AssemblyShop[9]Alarms_AssemblyShop[10]Alarms_BodyShop[1]Alarms_BodyShop[2]Variable Duration Count Text0:28:580:29:240:22:300:28:370:27:270:34:040:28:540:34:180:28:250:24:280:29:020:30:15333330343234433530402934Alarm Safety System Line 1Emergency Stop Line 2Alarm Safety System Linie 2Alarm Screwdriver SC01Alarm Screwdriver SC02Maintenance Screwdriver SC01Maintenance Screwdriver SC02Line 1 General Alarm ConveyorLine 2 General Alarm ConveyorEmergency Stop Linie 1Emergency Stop Robot RS01Bus Warning++++++++++++PerformanceStatistics ActionsReportsRefresh PrintFind NextCreate PDFRun Stop Maintainance Fault0 20 40 60 80 1003/30/2012 11:16:02 AM020406080100BatchProcess/Global/ConicalMixer1.Temperature_Cmd_SPBatchProcess/Global/ConicalMixer1.temperatureBatchProcess/Global/Crystalizer1.Temperature_Cmd_SP3/30/2012 11:17:05 AM 3/30/2012 11:18:07 AMReporting always well informed 10zenon Logicintegrated plc systemWith zenon Logic, zenon offers an integrated PLC system. Here you can, for example, use real PLC code for simulations. Or you can access any hardware, such as a sensor. As an efficient IEC 61131-3 programming environment, zenon Logic offers you the most widely used languages (IL, ST, LD, FBD/CFC and AS). the tool for perfect project simulationzenon uses zenon Logic to save you time and energy during start-up and for project changes - with per-fect project simulation. To test a project, just go to the test mode. zenon Logic simulates the PLC and offers realistic values during testing. You can imme-diately see how the project is running in the plant and can correct any mistakes before going live. completely integratedzenon Logic can be deployed on various hardware platforms, from the PC to the automation hardware, and utilizes the same database as zenon Supervisor and zenon Operator. You can, therefore, always ac-cess the same data and only need to create objects and variables once, then update them only once. You gain an overview, speed and security.11zenon has been used for over 25 years by many companies worldwide and in various industries. zenon is firmly positioned in automation, particu-larly in the Automotive, Food & Beverage, Energy and Pharmaceutical industries. global presence - local support With eleven subsidiaries in Europe, North America and Asia and an international network of around 15 distributors and over 100 partners, COPA-DATA is active in more than 40 countries. complete automation solutionsTogether with the competent partners of the COPA-DATA Partner Community, COPA-DATA offers tailor-made solutions for your complete automation.zenonpartners from various industries zenon Logicintegrated plc systemzenon shines with excellent performance and comfortable maintenance, even in a project with over 6,000 process screens.“ “© Copyright 2014, Ing. Punzenberger COPA-DATA GmbH. All rights re-served. This document may not be reproduced or photocopied in any form (electronically or mechanically) without a prior permission in writ-ing from Ing. Punzenberger COPA-DATA GmbH. The technical data con-tained herein have been provided solely for informational purposes and are not legally binding. Subject to change, technical or otherwise. Reg-istered trademarks zenon® and zenon Analyzer® are both trademarks registered by Ing. Punzenberger COPA-DATA GmbH. All other brands or product names are trademarks or registered trademarks of the re-spective owner and have not been specifically earmarked. We thank our partners for their friendly support and the pictures they provided. Publication number: CD-ZSF-E-14-10-04Your advantage - efficient engineering and enthusiastic users.COPA-DATA HeadquartersIng. Punzenberger COPA-DATA GmbHKarolingerstraße 7B, 5020 SalzburgAustriat +43 (0) 662 43 10 02-0f +43 (0) 662 43 10 02-33info@copadata.comwww.copadata.comFind your regional contact at: www.copadata.com/contactdynamic process solutions