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EHS for Power Plants Applications

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    Composites and Carbon Fiber

    For Thermoplastic Composites customers MEGTEC offer process development in our R&D Center, customized roll-to-roll lines for R&D or production, in addition to our environmental compliance solutions. MEGTEC supports the development of new thermoplastic materials by providing customers a flexible pilot line for initial tests and process definition. Once a process is defined, MEGTEC will design and build the production line to meet the unique process.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

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    Advanced water purification technologies for power generation sector

    SnowPure has been providing EDI technology to the power plant market since 2002. Power plants around the globe are utilizing our Electropure EDI including locations in the United States, Central America, Europe, the Middle East, and China. With the introduction of our higher-capacity EXL product we are now able to serve a greater share of the power plant market including larger installations.

    By SnowPure Water Technologies based in San Clemente, CALIFORNIA (USA).

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    Water treatment chemicals for power plants industry

    Today’s power industry is already subject to strict official regulations. These rules will only become more stringent in the future. As a result, environmentally friendly, cost-effective solutions that ensure plant and operational safety are in high demand.

    By Kurita based in Tokyo, JAPAN.

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    Monitoring oil in power plant cooling water

    The Situation:

    A municipal power plant in the southern United States operates more than 10 stationary power plant engines capable of producing 52 megawatts of electric power. The plant is part of a larger statewide power grid system. Within the grid, the municipality brokers the purchase or sale of power hourly, based on the needs of municipality and the market rate for power on the grid system.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Measurement of hydrogen sulfide & carbon disulfide in air for continous emission monitoring

    The Series 8900 Hydrogen Sulfide and Carbon Disulfide Analyzer provides direct measurement of H2S and CS2 in ambient air. This instrument is utilized for continuous emission monitoring. The Series 8900 H2S and CS2 Analyzer employs a Photoionization detector (PID) as the sensing element. A dual column configuration with timed backflush to vent is used to strip off moisture and heavier hydrocarbons. A pre-cut column is used in series with the analytical column. At sample injection a fixed volume of sample is carried to the pre-cut column. Backflush is timed so that only the H2S, CS2, and other similar components are eluted to the analytical column. Contaminants on the pre-cut column are backflushed to vent. H2S and CS2 are separated from potentially interfering components on the analytical column and elute to the detector for analysis.

    By AMETEK MOCON - Baseline based in Lyons, COLORADO (USA).

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    Water treatment solutions for energy generation industry

    Powerful components for power plants. ProMinent solutions simplify everything: even complex power plant systems are optimally organised through a combination of our pumps and metering systems.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Industrial solutions for the carbon dioxide (co2) lasers

    Carbon Dioxide (CO2) lasers are high power lasers, usually used for cutting of ferrous and non-ferrous metals. High-performance gas flow control is a key requirement for achieving high cutting performance with CO2 lasers. Gas flow control plays an important role for mixing key gases at a number of locations with a CO2 laser: Beam Generation: The gas mixture used as the emitting medium usually consists of CO2, He and N2. Most laser manufacturers specify a minimum required purity for the beam generation gas mixture, which is typically > 99.99%. A highly-accurate gas mixing control is therefore necessary, either for production of pre-mixed gas cylinders, or for in-situ mixing within the laser unit.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    High quality gas sensor solutions for process control

    Gas monitors controlling heat treatment of metals. Endothermic gas is a mixture of carbon monoxide, carbon dioxide, methane and other gases that is required for hardening or carburising of steel. By carefully controlling the amounts of each gas and the temperature in the treatment furnace, the steel surface can be hardened to provide long lasting components such as gears and tools.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Infrared Sources for Capnography

    Capnography is the monitoring of the concentration or partial pressure of carbon dioxide (CO2) in the respiratory gases. The CO2 concentration during a single breath is measured in a high temporal resolution to monitor the condition of the lungs.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Control corrosion for power plants

    By InduMar Products, Inc. based in Houston, TEXAS (USA).

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    Flow measurement in turbine intake for power plants

    Application: Rectangular channel 7.8 x 2.0 m (w x h). Part filled. Concrete walls due to bridge. Natural bed.

    By NIVUS GmbH based in Eppingen, GERMANY.

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    HCl Monitoring in Air

    Hydrogen chloride (HCl) is a colorless, sometimes slightly yellow, gas. It is an undesired environmental component that may be damaging to workers and the surroundings. Exposure limits have thus been established by industries to make sure that the workers operate in a safe environment. HCl monitoring is especially required for incinerators, coal-fired power plants, aluminum recycling and cement plants. Unisearch offers a reliable and easy-to-use HCl analyzer – the TDLAS-based LasIR system. Studies have shown that TDLAS equipment provides data that is more accurate than conventional gas monitoring equipment. When calibrated for HCl monitoring, TDLAS is able to detect this gas among other gases present in the area and provide continuous updates with regards to the changes in its concentration.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

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    Emissions Monitoring for Power Plants

    Opsis offers fully automated system solutions for continuous monitoring in power plants. The monitoring systems have been approved by the German TÜV and the U.S. EPA among others.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for power plants

    OPSIS offers fully automated system solutions for continuous monitoring in power plants. The monitoring systems have been tested and approved by the German TÜV and the U.S. EPA among others, for the best performance and longest calibration interval.

    By Opsis AB based in Furulund, SWEDEN.

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    Specialty Cleaners and Lubricants for Nuclear Industry

    Our mild yet powerful multi-purpose cleaners are effective in both industrial and critical cleaning applications.  Their unique formulation of chelants, ionic, and non-ionic ingredients produce a variety of cleaning actions that include lifting, dispersing, emulsifying, sequestering, suspending and decomposing.  They are outstanding for cleaning labware, ceramics, and stainless steel. Our detergents can replace hazardous cleaning agents used to remove radioactive materials from glassware, equipment, bench tops, chamber walls and similar surfaces.  The cleaners are also proven in defouling filter membranes used in wastewater treatment systems.

    By International Products Corporation based in Burlington, NEW JERSEY (USA).

  • Automated solutions for the power plant inlet water dredging

    Liquid Waste Technology’s dredging systems are used for power plant cooling water dredge applications. LWT’s dredges are designed to remove the sand, silt and sediment that build up in reception ponds and inlet channels to power plants. Each dredging system is custom built for the inlet water application, including the level of automation, removal rate and dredging depth required for each job.

    By Liquid Waste Technology LLC (LWT LLC) based in New Richmond, WISCONSIN (USA).

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