Measuring Liquids & Bulk Solids with Compact Level Sensors
Operations storing and processing liquids or solids must comply with quality processes, track inventory levels, monitor material movement, and automate inventory data to connect tank and silo operations. All of this must be connected to a control system or enterprise resource planning (ERP) system.
BinMaster`s MCP-300 is a custom mini capacitance probe with a stainless-steel tube extension from 2.5 to 39 inches in length. This capacitance probe senses liquids of any specific gravity, as well as light granular and powder bulk materials.
Installed for high, mid, or low-level detection, it alerts when material reaches the level of the sensor. It aids in the replenishment process, batch control, and preventing material waste caused by overfilling. An LED status light changes color based on the sensor status. When used in process control, the BinMaster MCP-300 brings peace of mind that comes from smart monitoring practices.
Set up is a snap. The MCP-300 installs simply using a ½” NPT, ¾" NPT, or 1” NPT stainless steel fitting. Connect to power using an M12 connector. These small sensors include a colorful LED status display that you can configure and change using your phone and an app through Bluetooth. Once connected, an IO-Link sends digital data to a PLC, control room, or HMI.
The MCP-300 is customized to the ideal length needed for your application. Multiple sensors installed on the same vessel can indicate high, medium, or low levels. As a process controller, it can prevent dry runs, ensure production runs efficiently, and maintain adequate supply to prevent unnecessary downtime.
How Does a Capacitance Sensor Work?
When materials rise and cover the probe, the capacitance reading changes. When the probe is uncovered, capacitance changes again.
The sensor relays this change in status to an alert to indicate the presence—or lack—of material. The MCP-300 probe also ignores material buildup to prevent false alerts.