R & R Aerosol Systems Ltd.
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R&RAerosol Leak Detector for Micro-Leak Detection

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The aerosol leak detector by R&R Aerosol Systems is a precise micro-leak detection tool designed to conform with FEA guidelines and BAMA recommendations. It ensures rigorous testing of aerosol containers using various gases such as compressed air, nitrogen, CO2, and other inert gases. The detection process involves enclosing the aerosol valve and crimp area, or the entire container, in a vacuum chamber to identify any leakage. This is achieved by testing to an adjustable setpoint and marking containers that do not meet the ADR 2007 leak rate requirement of no greater than 2.0 x 10^-3 mbar.l.s^-1 at 20°C. This detector supports a wide range of materials and shapes, making it versatile for different aerosol containers. Additional features include an integrated or stand-alone crimp-checker for verifying valve quality, a burst pressure testing machine with a rotating turret system for water trough immersion, and a visual recognition system that checks packing integrity.

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Aerosol leak detectors – a true micro-leak detection process, constructed to comply with the FEA guidelines laid out in their “Alternative Method” and the BAMA recommendations. Working with all gases including compressed air, Nitrogen, CO2 and all inert gases.

R&R are developing new machines for the following applications:

Crown Micro-Leak detection machines – The aerosol valve and valve crimp area are enclosed in a vacuum chamber and tested to an adjustable setpoint. The Crown detector typically only processes tinplate aerosol containers, or aerosol containers with a definite upper shoulder. For aluminium and plastic aerosol containers, a Full-Body aerosol Micro-Leak Detector machine would be necessary.

‘Full-Body’ Micro-Leak Detection machines – The entire aerosol container is enclosed in a vacuum chamber and tested to an adjustable setpoint. The Full-Body detector can process any shape, material, or construction of aerosol, making it a fully versatile aerosol leak detector.

Aerosol containers are tested in isolation to the ADR 2007 requirement of a leak rate no greater than 2.0 x 10-3mbar.l.s-1 at an ambient temperature of 20°C. Any containers leaking at a rate higher than this will be marked by the aerosol leak detector as failures.

If a container fails the test, the aerosol micro leak detection machine can:

  • Stop, and indicate the failure for operators to remove, before restarting the Machine.
  • Push the failure into a customer-provided ‘Bin’ which would be situated underneath the conveyor.
  • Push the failure onto a separate ‘Reject Conveyor’.

We will have 50 places for clients to come to our works to witness a demonstration of the new technology. The first 10 clients will receive a 15% discount when ordering.