Brightstar - Aluminium Chips Melting Furnace

These furnaces are engineered to address the unique challenges associated with melting aluminum chips, such as their high surface area-to-volume ratio, tendency to oxidize rapidly, and potential contamination from oils and lubricants.

Aim at the difficulty in aluminum chips recycling and melting, easy burn loss and floating on the liquid surface, not go down for the melting, we developed a new aluminum chips double chamber melting furnace.

The liquid aluminum pump will be set up in outside, which will pump out molten aluminum from the reverberator}* furnace and send them to the melting chamber; the melting liquid will flow into the reverberator}` furnace for heating.

Aluminum chips will be conveyed and dry in the pipe, and thrown into the feeding room.

The aluminum chips will be melted through a special flow channel design (side well model), a whirlpool \vill be formed in the side well, aluminum chips will be drawn into aluminum liquid by the vortex.

The chips will melt very fast in high-temperature liquid aluminum and be molten in aluminum liquid.
More than a 9596 recovery rate can be got through an oxygen protection dissolved state.

Side ".veil aluminum chips melting furnace is the most popular aluminum chips melting equipment in the world, also the new technology for aluminum chips melting.

It is widely used for aluminum chips, UBC, aluminum turnings factory and aluminum chips and scraps recycling industry.

Design and Construction:
Twin chamber melting furnace with vortex system: Commonly used, The design helps to minimize oxidation by reducing direct contact with flames.

Loading Mechanism:
Automatic Feed Systems: Many aluminum chips melting furnaces have automated feed systems to efficiently and safely load the chips into the furnace, minimizing exposure to the high-temperature environment and reducing manual labor.
Pre-treatment: Chips may go through pre-treatment steps like drying to remove moisture and cleaning to eliminate oils and contaminants before being fed into the furnace.

Heat Source:
Gas Burners: Often used due to their efficiency and ability to provide consistent heat.
Electric Resistance Heating: Sometimes used for its precise temperature control and cleaner operation.

Temperature Control:
Precise temperature control systems are essential to prevent overheating, which can lead to excessive oxidation and dross formation.

Fluxing Agents:
Fluxing agents may be added to the molten aluminum to help remove impurities and reduce dross formation. Common fluxes include chlorides and fluorides.

Degassing Systems:
Degassing systems are used to remove hydrogen and other gases from the molten aluminum, which can cause porosity and other defects in the final cast product.

Dross Management:
Systems for effectively skimming and removing dross, the oxidized layer that forms on the surface of the molten aluminum, are critical to maintaining the quality of the melt.