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MuhlbauerModel ACS 350 -Antenna Cutting System

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Mühlbauer’s Antenna Cutting Systems ACS 350 produces reliable UHF aluminum antennas on PET. The reel-to-reelsystem uses a two layer input material with a bottom material of PET and a top layer of aluminum. In the core process of cutting, the milling wheel mechanically removes the unneeded aluminum area from the aluminum layer and only leaves the desired antenna pattern standing, while the PET layer remains untouched. For a flexible production of different antenna patterns, the magnetic cylinder can be easily equipped with a different cliché (pattern). The integrated cleaning station with fixed brushes and suction system cleans the web and cliché of any loose particles. The next process steps check the quality of the production.

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A contactless UHF test system verifies the antenna performance by means of an electrical test and loop simulation. In the subsequent vision inspection process the full antenna and the critical antenna gap is checked. Antennas which fail the quality inspection are marked as such.

BENEFITS

  • Up to 30% Process Cost Reduction "compared to alu etching"
  • 75% Time Saving "antenna on demand – in 1 hour"
  • Environmentally Friendly "sell also your alu flakes"
  • Less Inventory / Work in process

ADVANTAGES

  • Supply Chain Compression ship your new RFID label within 24 hours!
  • Just-in-Time Production for high volumes up to 2 billion / year
  • Rapid Prototyping: less than 3 hours from idea to sample
  • Small Footprint

TROUGHPUT

  • Up to 30m/min
  • Up to 250 000 UPH (20 mm pitch, 4 row)
  • Up to 2 billion / year