Workswell ThermoInspector - Automatic Mobile Thermal Inspection System
The Workswell ThermoInspector Mobile system stands out for its advanced features and versatility in industrial applications. Its capability to perform non-destructive testing in sectors like plastics, metals, and chemicals, alongside real-time analysis and integration with machine control systems, significantly enhances operational efficiency and safety. Additionally, the system`s adaptability to accommodate up to four thermal cameras with varying resolutions and lenses broadens its application scope, making it a valuable tool for diverse industrial requirements.
Furthermore, the user-friendly interface of the ThermoInspector Mobile, including touchscreen control, graphical analysis, and customizable alarms, ensures ease of use while providing detailed and accurate monitoring. This combination of advanced technology and user-centric design makes it an ideal solution for industrial thermal monitoring needs.
The ThermoInspector Mobile system offers further advantages in terms of its data processing and storage capabilities. It can efficiently handle large volumes of data from thermal imaging, which is crucial for trend analysis and historical data review in industrial settings. This feature allows for better decision-making based on comprehensive thermal data over time. Additionally, the system`s robust design makes it suitable for challenging industrial environments, ensuring reliability and longevity in various operational conditions.
- 2 versions : passive central controller
- Camera ports : 4 x Gigabit PoE Ethernet, 2 x Gigabit Ethernet for PLC
- Digital Inputs : 4 x isolated (24 VDC compatible) inputs
- Digital Outputs : 5 x open collector outputs
- Connected : up to 4 thermal cameras
- Power supply : 12 - 36VDC
- Machine vision
- Process control
- Automation
- Metrology
- Pyrometric functions
- Temp. Measurement
ThermoInspector Mobile consists a Central Controller unit that supports up to 4 thermal cameras. All infrared cameras use highly sensitive infrared sensors (better than 0.03 °C) and measure within a temperature range of up to +1 000 °C. Due to these extraordinary properties, it can continuously measure and evaluate thermal fields on the measured product surface whether it is plastic, metal or biological material.
The system can non destructive test and consequently check the thermal characteristics such as thermal gradients, maximum or minimum temperature as well as evaluate the dispersion of the temperature along the thermal cut, check the speed of the increasing temperature in the selected area.
Each ThermoInspector Mobile package supports multi-camera radiometric streaming, camera control, communication with PLC and various measurement tools. Customers can choose from different types of camera resolutions: 640×512 px or 336×256 px and different type of lenses.
- Complete machine infrared vision package
- Resolutions 640 px and 336 px
- Various lenses for each resolution
- Real-time measurement up to 60 Hz
- Plug and Play installation and easy setup with PLC
- Full touchscreen operator visualization and control
- Graphs, tables, OK/NOK indicators and statistics
- 8x digital inputs and outputs, 4x Ethernet ports
- Power over Ethernet cabling and 24VDC supply
- High IP65 camera and transport case protection
- Temperature range up to 1000 °C
- NDT – non destructive testing
- Hard transport case on wheels
- Easy access to all Ethernet ports
- Touchscreen with IP65 protection
- Admin and user profiles
- Digital IO integrated
- Simultaneous 4 camera control
- Various measurement tools
- Testing and analyzing mode for production evaluation
- Direct access to recorded files
ThermoInspector Mobile automatically detects all infrared cameras. Customer can setup different types of color palettes, isotherms, manual temperature span or change camera temperature range. Intuitive graphical interface check user configuration and system integrity. Operator can place different types of measurement tools (line, point, rectangular, circle, etc.) and check real-time data streaming and values.
Workswell ThermoInspector Mobile can display during inspection processes all necessary data and information that are needed directly on the screen. From real-time radiometric streaming (up to 4 cameras) including set analysis for each ROI (area of interest) to time charts, temperature profiles and numerical indicators that inform an operator.
In manufacturing processes, an operator must be able to set different analysis to cover various industrial applications. The ThermoInspector Mobile offers many measurement tools with local settable emissivity and also, the operator can define statistical markers such as Maximum, Minimum, Average, Deviation and Median etc. When the set condition is broken, the system displays alarm and send digital output to PLC.
System overview
- Central controll units: Camera ports: 4 x Gigabit PoE Ethernet, 2 x Gigabit Ethernet for PLC
- Digital Inputs: 4 x isolated (24 VDC compatible) inputs
- Digital Outputs: 5 x open collector outputs
- Power supply: 12-36VDC
- USB ports: 2 x USB3 super speed ports for data uploading
- Embedded operating system optimized for multi-camera connection
- Central unit Touchscreen: Yes, all settings directly via touchscreen
- Thermal cameras: Up to 4 connected WIC cameras per one central unit, 2 different available resolutions: 640 x 512 pixels and 336 x 256 pixels with various field of view.
- Lenses: Interchangeable and focusable, various field of view (FOV calculator)
- Framerate up to 60Hz
- Temperature range: -25°C to +150°C, -40°C °C to +550°C, optional up to 1 000°C
- Accuracy: ±2% or ±2°C
- Temperature sensitivity: ≤0.03°C (30mK) @ 30°C
- Cables and adapters: Digital input and output cable glands prepared directly in transport case
- Ethernet cable for every delivered camera
- Power supply adapter for 230VAC
- Content of delivery: Package: Hard transport case, Touchscreen Panel Controller (IR Software included, LCD), Cables (DIO 1m, UTP 10m, DIO board)
Power supply
- Controller Supply Input: 12-36 VDC or 230 VAC
- Camera Supply input: Integrated in the control unit, Power over Ethernet supplying
- Power dissipation: 150 – 200 W