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Batch High Shear Mixers
Benefits of choosing a ROSS Batch High Shear MixerWhat does a ROSS Batch High Shear Mixer do? The ROSS Batch High Shear Mixer is ideal for reducing the size of agglomerates and droplets in fine dispersions and emulsions to create scalable, highly repeatable products. How does a ROSS Batch High Shear Mixer work? The Batch High Shear Mixer design consists of a single stage four-blade rotor that turns at high speed within a stationary stator. As the rotating blades pass each opening in the stator, they mechanically shear particles and droplets, and expel material at high velocity into the surrounding mix, creating intense hydraulic shear. As fast as material is expelled, more is drawn into the bottom of the rotor/stator generator, which promotes continuous flow and fast mixing.
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Design - The batch model is made with high quality type 316 stainless steel wetted parts and can be either fixed mounted to a vessel, or suspended over a vessel on a portable or floor-mounted lift. The mobile configuration offers the flexibility to use a single mixer for multiple vessels in different locations. Large production models (25HP and larger) require a floor-mounted air/oil hydraulic lift. Utilizing a lift allows the operator to vary the position of the stator to process different materials and batch sizes.
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Scalability – ROSS High Shear Mixers are available from bench top laboratory models to very large production models capable of dispersing several thousand gallons at a time. Batch models are supplied in many sizes from 3/4 through 100 horsepower.
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Flexibility – Designed to accommodate a variety of mix cans and vessels. Interchangeable stators provide unlimited flexibility to adapt to a variety of product formulations.
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Sub-surface Powder Induction – Compatible with the ROSS Solids/Liquid Injection Manifold (SLIM) Technology. When the SLIM option is chosen, the mixer is equipped with a special rotor/stator that generates an intense vacuum in the high shear zone and sucks in powders sub-surface. HSM-100LH-2 SLIM video
100 Series Batch High Shear Mixer Features:
- 1.5 HP through 200 HP.
- Driven by an explosion proof inverter duty motor.
- Standard single stage rotor/stator supplied with either disintegrating, slotted, square hole, or fine screen stator head.
- Stainless steel type 316 wetted parts.
- Non-stainless steel external parts coated with a two-part acrylic urethane enamel coating.
- TEFLON® rotor shaft bushing.
- 1.5 HP through 200 HP.
- Driven by an explosion proof, inverter duty motor.
- Designed to bolt to a standard ANSI flange.
- Equipped with a single mechanical seal designed for vacuum operation.
- Standard single stage rotor/stator supplied with either disintegrating slotted, square hole, or fine screen stator head.
- Stainless steel type 316 wetted parts.
- Non-stainless steel external parts coated with a two-part acrylic urethane enamel coating.
- TEFLON® rotor shaft bushing.