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thermal decomposition
oil contaminated soil
thermal decomposition plant
oil sludge
sludge oil
oil contamination
hydrocarbons waste
soil reclamation
drilling mud
water distillation
100 kg/h
processing speed
processing speed
2
qty of cycles of processing per day
qty of cycles of processing per day
5 kW
tension
tension
380 volt
power consumption
power consumption
Usage of the product derived from hydrocarbon-based raw materials:
- Dry residue is used as asphalt filler, in soil reclamation, construction or in production of coal bricks
- Heat of the process is recovered and used locally*
- Pyrolysis oil is used as:
- low grade fuel in boiler units
- fuel of higher quality, such as diesel**
- Syngas is used for the heating in the process
Usage of the product derived from brine-based raw materials:
- Distilled water is used as:
- drilling solution preparation
- drinking water ***
- Dry residue is used as asphalt filler and concrete additives
- Heat of the process is recovered and used locally*
- * With an optional heat-exchanger (recuperator)
- ** With an optional rectification column
- *** With an optional purification and mineralization systems
INTENDED USE: Pyrolytic thermal decomposition of hydrocarbon waste with the recovery of pyrolysis gas, liquid fuel, and dry residue (carbon black).
WASTE TYPES: solid and liquid non-halogenous organic waste such as:
- Plastics, tires, rubber, polypropylenes,
- Oil sludge, oil-contaminated soils, drilling sludge and coal,
- Waste oils, tar, bitumen, kerosene, any type of solvents,
- Fuel oil residue, lubricating and heavy oils.
- Feedstock is loading into pyrolysis reactor through wide loading door, where combined gas-liquid burner without oxygen access heats it and the process of thermal decomposition starts.
- Fuel is self-fed to the burner. The boiler fuel or diesel oil is used for the system’s start up only. After process stabilizing the burner is switched to the pyrolytic gas.
- Vapour and gas mix from pyrolysis chamber is fed to the condensation system through gas filter.
- Air is fanned to the filter jacket for cooling the mixture. Condensate is drained through bottom valve to the drum.
- The further cooling of the mixture is carried out in the heat exchanger by recirculation.
- From heat exchanger the product is fed to the gas-liquid separator where flows are separated.
- PYROLYSIS OIL is directed to the storage tank;
- SYNGAS is directed to the burner through hydroseal to satisfy system’s energy needs.
- SOLID RESIDUE is discharged by tray through wide loading door.
