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Boncus Flexography
For solvent recycling in the flexographic industry. The last few decades the flexographic industry has been working with conventional technologies to remove the solvents in the air. RTO’s have been treating the drying air of the printing presses and reducing the solvent emissions. Now there is an increasing desire to improve the sustainability of the flexo industry. Recycling of the valuable solvents would not only be durable, but also create a financial return for the waste solvents. Meet the BONCUS.
International and local legislation requires you to solve your factory’s solvent emissions. It is preferable that you do this in a durable and green manner, with as small an ecological footprint as possible. Of course, low costs and little maintenance are essential as well for your factory. Our Boncus provides all of that.
The Boncus is a modern, biological solution that increases the durability of your products. It converts your waste solvents into green energy that can be readily used again in your factory. It is a 100% sustainable solutions that reduces your CO2 footprint significantly and saves you money at the same time.
The BONCUS is a biological system that converts the solvents from the emission into clean and directly usable gas. The gas can be used for heating the drying air for the flexoprinters or it can be used to create electricity in a CHP.
The value of electricity is usually higher than gas and can be more easily sold. But using gas for heating is a more simple way of using the energy. The local situation determines the most convenient way the energy can be used. In the graph to the right the relation between the amount of solvents and the produced gas is visualised.
The BONCUS is a modern system. It functions independently within the optimum parameters that are maintained automatically by the system. It adapts itself to the inlet solvents load and is capable of the fluctuations that are known in any normal industrial production rhythm.
The BONCUS is also a biological system. This means that the actual solvent removal is done by biology in the BONCUS reactor that consumes the solvent. This is the reason that the operational costs are extremely low. Just some water, nutrients and care will let the BONCUS do its job effectively.
- Complies with the EU’s strictest VOC emission legislation.
- Any removal performance can be achieved due to modular and flexible design. Outlet concentrations can be achieved as low as <10 mg C/Nm3. But the BONCUS can also be designed for only 30% removal. Extremely flexible and tailor made possibilities.
- Short Return on Investments (ROI). The energy produced will allow a short pay back of the BONCUS. The first solvent treatment that earns his money back.
- Significant CO2 footprint reduction.
- Extreme low footprint, due to reactors that are built into height. Leaving more space for production & storage.
- Linear expandable system, at any time reactors can be added easily to adept to increasing production or a demand for higher performance due to legislation in the (near) future.
- Very long lifespan, all materials used are plastics ensuring a lifespan for decades.
- No piloting necessary, the BONCUS is proven and scalable in the whole of the flexographic Industry