Komax AG
Komax Zeta - Model 620 -Compact, Fully Automatic Wire Processing Machine
FromKomax AG
The Zeta 620 assembly machine provides wires on two process models fully equipped for control cabinet construction – including labeling and terminals. Manual processes take time and require properly trained personnel. The Zeta 620 wire processing machine simplifies the wire assembly process. It produces complete parts lists fully automatically and sorts and labels the cables so that they only need to be laid in the control cabinet. With modules, the process is adapted to your needs and up to 24 cable types and up to seven different ferrules are processed without changeover. The processing parameters are converted with TopConvert and sent directly to the machine at the Komax interface WPCS. This also eliminates the need to program articles manually.
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Bundling in one process step
The bundler sorts the batches and fixes the correct wires with adhesive tape in one process step. The wire bundles simplify and speed up the routing in a control cabinet.
The Zeta 620 offers space for two process modules, which can be equipped with different combinations of ferrule modules or with a tube marking module.
The wide range of variants in control cabinet construction requires a large number of available wires. There are up to 24 different wires available in the automatic wire changer.
The user-friendly DLW (Digital Lean Wiring) software collects production data, which is an important prerequisite for the automation of control cabinet construction.
Metric
Zeta 620
- Shortest wire length for one-sided processing: 60 mm
- Shortest wire length for two-sided processing: 240 mm
- Wire length (standard tray) max.: 4000 mm
- Strip length side 2 max.: 25 mm
- Strip length side 1 max.: 25 mm
- Wire outer diameter max.: 6 mm
- Wire cross section min.: 0.5 mm²
- Wire cross section max.: 6 mm²
- Wire draw-in speed max.: 3 m/s
- Length accuracy: ± 2 mm to 400 mm, < 0.5% of 401 mm – 4m
- Wire changer (in steps of 6 wires): 24 wires
- Sequence processing (number of wires): 24 wires
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
- Compressed-air connection: 6 bar
- Air consumption (without modules): 7 m³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Weight (approx.): 700 kg
- Length: 2150 mm
- Width: 1545 mm
- Height (with safety cover closed): 1765 mm
- Height (with safety cover open): 2765 mm
- Minimum clearance around equipment for maintenance work: 1500 mm
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.
Imperial
- Shortest wire length for one-sided processing: 2.36 in
- Shortest wire length for two-sided processing: 9.45 in
- Wire length (standard tray) max.: 157.5 in
- Strip length side 2 max.: 0.98 in
- Strip length side 1 max.: 0.98 in
- Wire outer diameter max.: 0.24 in
- Wire cross section min.: AWG20
- Wire cross section max.: AWG10
- Wire draw-in speed max.: 9.8 ft/s
- Length accuracy: ± 0.08 in to 15.75 in, < 0.5% of 15.8 in –157.5 in
- Wire changer (in steps of 6 wires): 24 wires
- Sequence processing (number of wires): 24 wires
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
- Compressed-air connection: 87 psi
- Air consumption (without modules): 247 ft³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Weight (approx.): 1543 lb
- Length: 84.7 in
- Width: 60.8 in
- Height (with safety cover closed): 69.49 in
- Height (with safety cover open): 108.85 in
- Minimum clearance around equipment for maintenance work: 59 in
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.
- Shortest wire length for one-sided processing: 60 mm
- Shortest wire length for two-sided processing: 240 mm
- Wire length (standard tray) max.: 4000 mm
- Strip length side 2 max.: 25 mm
- Strip length side 1 max.: 25 mm
- Wire outer diameter max.: 6 mm
- Wire cross section min.: 0.5 mm²
- Wire cross section max.: 6 mm²
- Wire draw-in speed max.: 3 m/s
- Length accuracy: ± 2 mm to 400 mm, < 0.5% of 401 mm – 4m
- Wire changer (in steps of 6 wires): 24 wires
- Sequence processing (number of wires): 24 wires
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
- Compressed-air connection: 6 bar
- Air consumption (without modules): 7 m³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Weight (approx.): 700 kg
- Length: 2150 mm
- Width: 1545 mm
- Height (with safety cover closed): 1765 mm
- Height (with safety cover open): 2765 mm
- Minimum clearance around equipment for maintenance work: 1500 mm
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.
- Imperial
- Shortest wire length for one-sided processing: 2.36 in
- Shortest wire length for two-sided processing: 9.45 in
- Wire length (standard tray) max.: 157.5 in
- Strip length side 2 max.: 0.98 in
- Strip length side 1 max.: 0.98 in
- Wire outer diameter max.: 0.24 in
- Wire cross section min.: AWG20
- Wire cross section max.: AWG10
- Wire draw-in speed max.: 9.8 ft/s
- Length accuracy: ± 0.08 in to 15.75 in, < 0.5% of 15.8 in –157.5 in
- Wire changer (in steps of 6 wires): 24 wires
- Sequence processing (number of wires): 24 wires
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
- Compressed-air connection: 87 psi
- Air consumption (without modules): 247 ft³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Weight (approx.): 1543 lb
- Length: 84.7 in
- Width: 60.8 in
- Height (with safety cover closed): 69.49 in
- Height (with safety cover open): 108.85 in
- Minimum clearance around equipment for maintenance work: 59 in
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.