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AOMModel CGH -Computer-Generated Holograms for Optical Surface and Wavefront Testing

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Computer-Generated Holograms (CGHs) serve as precision optical elements crucial for the detailed metrology of optical surfaces and wavefronts. Typically manufactured through lithographic processes resulting in binary diffractive optics, CGHs offer precision and design flexibility by modifying the test-leg wavefront of an interferometer. This enables the analysis of complex optical surfaces such as aspheres, freeforms, conics, and off-axis sections, which otherwise present challenges to traditional interferometric methods. CGHs use a fused silica substrate with printed or etched diffractive patterns, ensuring high customization and adaptability in standardized sizes. Available in 3-inch, 6-inch, and 9-inch formats, these CGHs can have AR-coated back surfaces and kinematically mount to alignment stages. A comprehensive metrology system may integrate these CGHs for enhanced testing functionalities, including wavefront, surface-to-surface alignment, and field angle analyses.

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A Computer-Generated Hologram (CGH) is a precision optical element that modifies the test-leg wavefront of an interferometer and enables surface and wavefront metrology of nearly any shape optic or optical system wavefront.

Typical CGHs are binary diffractive optics produced by lithographic processes, rendering them very precise. They also enable nearly any shape wavefront to be produced, based on the design of the diffractive pattern. This combination of precision and flexibility enables the metrology of complex optical surfaces like asphere, freeform, conics, and off-axis sections.

Interferometry provides excellent metrology for optical surfaces. However, interferometers are limited in the surface or wavefront shapes that can be measured.

Computer-Generated Holograms (CGHs) overcome this shape limitation enabling measurement of aspheres, freeforms, conics, and off-axis sections while maintaining the many desirable aspects that interferometry provides.

  • Fast, non-contact, high precision, high resolution, full aperture measurement – a unique and valuable combination in optical metrology
  • Flexible – measure nearly any optical surface shape
  • Production friendly – amortize the cost of a CGH over many units produced
  • Design for nearly any test wavelength to suit the test system requirements or interferometer wavelength
  • Affordable – use existing interferometry and purchase CGHs only when required for certain test optics
  • Easy to procure – 8 weeks or less for custom CGHs from AOM!

Computer-generated holograms (CGHs) are customized optical components integrated into standardized size and mechanical interface formats. CGHs consist of a fused silica substrate in which the diffractive pattern is printed or etched.

Custom CGHs are available with:

  • Substrates in 3-inch, 6-inch, and 9-inch square formats to suit a range of test optic sizes. All CGH substrates are 1/4-inch thick and have polished and parallel surfaces that maintain precision in an interferometric test. Substrates can even be custom-cored or shaped to meet specific application requirements.
  • An AR coating on the CGH back surface eliminates unwanted reflections in the interferometric test.
  • CGHs are mounted in a mechanical cell that provides a low-stress interface and ease of mounting to mechanical alignment stages. See our optomechanics products for more details.
  • An optional .cgh file and Morpheus™ software – enable measurement data post-processing to calibrate out the substrate error, analyze and remove misalignment errors in the test, lateral mapping distortion correction, and even a measurement uncertainty analysis.
  • Custom CGHs typically include NRE, QC, and final reports of as-built parameters.

A computer-generated hologram can be specified for a number of optical surface shapes, optical materials, sizes, and even the number of surfaces that should be tested. When specifying a CGH test, it is important to define:

  • The optical prescription – the definition of the surface to be fabricated and tested.
  • Test uncertainty – how accurately do you need to know the surface figure error?
  • Optical surface reflectivity or material – surface reflectivity at test wavelength drives the type of CGH (Amplitude or Phase) that is designed.
  • Alignment requirements – does the optical surface have alignment requirements to mechanical datums like an OD or mounting holes/pins?
  • System requirements – is the optic used in a system where alignment to other optics is required?

After providing the above details to AOM as part of a CGH test design, our engineering team will create a preliminary CGH test design for your review and consideration – make changes, add requirements, or consider a Metrology System for a complete metrology solution.