GEM Machinery & Allied Industries
GEM - Model CPW -Continuous Physical Withering Machine
All Contact Parts material of Construction :- Food Grade Stainless Steel AISI 304/Food grade PVC Belt / Food grade perforated Mesh Belt.
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- Three sets of main drive & driven rollers with perforated mesh belt and tensioning arrangement.
- Frequency drives on all 3 circuits to adjust retention time of teas within the CPW.
- PES Mesh belt with tracking profile on all 3 circuits.
- Feed conveyor with spreader full width 3 mtr that will spread the leaf full width before it enters the top circuit of the CPW belt.
- Specially designed ‘Kicker’ at the entry point of top circuit that will assist in opening up the leaf before it starts travel within the equipment.
- Top plenum chamber is fully insulated & has air distribution plates for consistent pressure build up.
- Two axial flow fans of high SP to ensure proper air flow into the equipment and also to guarantee exit of humid moist air out of the machine.
- Heat Exchanger / Radiator to be made from CS tubes and Aluminium Fins to ensure maximum thermal efficiency & minimum pressure loss across the radiator.
- Central console that will provide all key operational parameters
- Adequate steam controlling mechanism will be provided using Spirax PID controller and control valve.
- Inspection windows positioned at every alternate panel on the equipment on all 3 circuits to monitor leaf conditions within the equipment.
- At the CPW stage, we maintain that maximum process hot air temperature will 40 deg C and we propose that minimum 3 hrs residence time be given to the leaf for gradual removal of moisture, for CTC manufacturing. This system will ensure best quality of withers.