Crushing Plants

The primary objective in crafting a crushing plant design is to create an installation that not only fulfils the necessary production criteria but also operates efficiently at a competitive cost while complying with stringent environmental regulations. Additionally, it should be feasible to construct at a reasonable price, considering the escalating expenses associated with equipment, energy, and construction labour.

The design process involves three key phases: process design, equipment selection, and layout. While the first two phases are determined by production requisites and design parameters, the layout can be influenced by input, preferences, and operational insights from various stakeholders. These stakeholders may include the owner’s engineering team, safety personnel, operations and maintenance staff, equipment manufacturers, and the consulting engineer. Ideally, the consultant should leverage their knowledge and expertise to comprehend the unique requirements of all parties involved and deliver a well-balanced, practical, secure, and cost-effective plant design.    

The principal design parameters that drive crushing plant selection and configuration include:

• Production requirements 
• Capital cost
• Ore characteristics 
• Safety and environment
• Project location 
• Life of the plant/expansion plans
• Operational considerations 
• Maintenance requirements
• Climatic conditions