Elastostar Rubber Corporation
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ElastostarClosed Cell Silicone Sponge Rubber

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Elastostar Rubber Corporation is a reputed closed-cell silicone extruded sponge rubber profiles manufacturer in the USA. Our rubber profiles are specifically tailored for challenging sealing scenarios that demand a blend of intricate gasket shapes and exceptional flexibility.

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Our comprehensive in-house capabilities enable us to craft closed-cell silicone sponge rubber cords, rectangular and square profiles, tubing, and various complex geometries. We also excel in producing endless hot-spliced O-rings and frame gaskets. Leveraging our in-house mixing expertise with high-quality silicone sponges, we offer soft, medium, and hard density options, delivering a range of features and benefits ideal for diverse commercial and industrial applications.

The closed-cell silicone sponge rubber materials we utilize boast an extensive compression deflection rating, spanning from ASTM D 1056 2D1 soft density to ASTM D 1056 2D5 extra firm density, all while maintaining a temperature rating of -85°F to 492°F for continuous use.

Silicone rubberextrusions, which are lengths of closed-cell silicone rubber that can be extruded into various shapes, offer versatile applications across industries. These include thermal insulation, vibration damping, sealing flexibility, insulation, noise reduction, and thermal shielding.

Elastostar Rubber Corporation’s sponge extrusions are meticulously manufactured, designed, and developed in a continuous production process, resulting in longer silicone sponge coil lengths.

Our closed-cell silicone sponge is specially formulated to meet and enhance fire, smoke, and safety standards within the rail industry.

Featuring exceptional resistance to UV, ozone, and general weathering, our silicone sponge serves as an effective gap or anti-rattle filler strip, providing reliable protection against the ingress of dust and moisture.

Specialized Grades

In addition to our standard offerings, we provide specialized materials designed to meet the requirements of more demanding applications and diverse environments, ensuring compliance with industry standards and evolving customer expectations.
Our range includes:

UL94 V-0, NFPA-130 &, V-0 EN45545-2: Meeting stringent standards such as UL94 V-0, NFPA-130 &, V-0 EN45545-2 this grade is designed for applications where fire safety is of utmost importance.

THT – High Temperature (+270°C): Engineered to withstand high temperatures, this grade is suitable for applications where extreme heat resistance is essential, with a capability to endure temperatures up to +270°C.

FDA – Food Grade: Compliant with FDA standards, this grade is specifically tailored for applications in the food industry, ensuring safety and regulatory adherence.

LCH – Low Smoke & Toxicity: Meeting strict criteria for low smoke and toxicity, this grade is ideal for applications where minimizing smoke and toxicity levels is critical, such as in confined spaces or sensitive environments.

Custom Design

Collaborating closely with our customers, we begin by assessing the application and identifying any challenges. Our process includes designing the required profile and selecting the appropriate silicone grade to ensure optimal performance. Once a prototype is produced, we conduct rigorous testing to ensure the product meets the specified requirements.

At Elastostar, we provide the flexibility of applying a pressure-sensitive adhesive to either one or both sides of the silicone sponge. Our range includes synthetic and acrylic tapes, equipped with user-friendly easy-peel release liners. Simply remove the liner to expose the adhesive, place that side onto the substrate, and apply firm pressure for a secure bond.

As the leading rubber extrusion manufacturer, our commitment is to deliver top-notch sealing and gasket solutions in the industrial market. We utilize premium-quality materials and execute manufacturing with precision to ensure the final product meets your expectations. Our team is dedicated to helping you discover diverse ways to leverage our silicone rubber products for your specific needs.

Why choose Elastostar for Closed-Cell Silicone Sponge Rubber?
Expertise in Silicone Rubber

Elastostar boasts a wealth of expertise in silicone rubber, making us a reliable source for top-quality products. Our team`s in-depth knowledge ensures that our closed-cell silicone sponge rubber meets the highest industry standards.

Specialization in Extruded Rubber

As specialists in extruded rubber, we excel in crafting precise and customized profiles to suit diverse applications. Our commitment to excellence in rubber extrusion positions us as industry leaders in delivering tailored solutions.

Trusted Rubber Extrusion Manufacturers

As trusted rubber extrusion manufacturers, we take pride in our state-of-the-art facilities and cutting-edge manufacturing processes. This enables us to consistently deliver products that cater to the specific needs of our customers.

Premium Silicone Sponge Rubber

Elastostar is synonymous with the highest quality silicone sponge rubber. Our materials undergo stringent quality control measures, ensuring that our customers receive products that meet or exceed their expectations.

Versatility in Applications

Whether it`s silicone rubber extrusions for electrical enclosure seals, thermal insulation, or gaskets for various industrial uses, Elastostar`s products are versatile and designed to perform across a wide range of applications.

Custom Solutions

Elastostar understands that every application is unique. We offer custom closed-cell silicone sponge rubber solutions, working closely with our customers to assess their requirements and provide tailor-made closed-cell silicone sponge rubber profiles.

Precision with Rubber Extrusion

Our commitment to precision sets us apart. Elastostar`s rubber extrusion processes are meticulous, ensuring that each product meets the exact specifications demanded by our customers.

Our closed-cell silicone sponge extrusions are highly versatile and can be customized to precisely match your specifications for a wide range of applications. Some of the common uses include:

  • Electrical Enclosure Seals
  • Thermal Insulation
  • Outdoor Lighting Gaskets
  • HVAC Seals
  • Door and Window Seals
  • Outdoor Digital Signage
  • Food Processing Equipment
  • High-Temperature Sealing
  • Oven Door Gaskets
  • Pharmaceutical Equipment
  • Lighting Fixture Gaskets
  • Gap Fillers
  • LCD Gaskets
  • LED Lighting

Whether it’s sealing electrical enclosures, providing thermal insulation, or ensuring effective gaskets for various applications, our closed-cell silicone sponge extrusions are designed to meet the diverse needs of your specific industry.