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  5. Zohal - Electroplating Plant

Zohal - Electroplating Plant

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Electroplating Plant involves the design, fabrication, and installation of automated or manual electroplating systems used for metal finishing. These plants are built to ensure efficient plating processes, high-quality coatings, and compliance with industrial and environmental standards.

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Key Features of an Electroplating Plant:

  • Customizable Design:Available in manual, semi-automatic, or fully automaticconfigurations.
  • Corrosion-Resistant Tanks: Made from PP (Polypropylene), PVC, or SS (Stainless Steel) for long-term durability.
  • Efficient Filtration & Circulation Systems: Ensures uniform plating and prevents contamination.
  • Automated Control Panels: PLC-based systems for precise monitoring and control.
  • Fume Extraction & Scrubbing Systems: Removes hazardous gases and ensures a safe working environment.
  • Energy-Efficient Power Supplies: Includesrectifiers, transformers, and controllers for optimal plating performance.

Types of Electroplating Plants:

  1. Manual Electroplating Plant:

    • Cost-effective, ideal for small-scale industries.
    • Requires manual handling of components and chemical baths.

  2. Semi-Automatic Electroplating Plant:

    • Combines manual and automated operations for better efficiency.
    • Suitable for medium-scale production with controlled workflow.

  3. Fully Automatic Electroplating Plant:

    • Robotic transportersandPLC-based automationfor precision plating.
    • High-speed, high-volume production with minimal human intervention.

  4. Barrel & Rack Plating Systems:

    • Barrel platingis used for small parts like fasteners and electronic components.
    • Rack platingis ideal for larger components requiring uniform coating.

Applications of Electroplating Plants:

  •  Automotive Industry:Chrome plating for vehicle parts, bumpers, and rims.
  •  Aerospace & Defense: Corrosion-resistant coatings for aircraft components.
  •  Electronics & Electricals: Gold and silver plating for circuit boards and connectors.
  •  Jewelry & Decorative Items: Electroplating of gold, silver, and other precious metals.
  •  Medical Equipment: Nickel and titanium coatings for surgical instruments.
  • Hardware & Tools: Zinc and cadmium plating for corrosion protection.

Additional Systems & Accessories:

  • Electroplating Rectifiers– Provides stable DC power for plating.
  • Exhaust Air Scrubbers– Controls chemical fumes and acid mist.
  • Filtration Units– Maintains solution purity and prevents contamination.
  • Effluent Treatment Plants (ETP)– Ensures environmental compliance by treating wastewater.