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Elsyca NV
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  5. Elsyca - Advanced Electroplating ...

Elsyca - Advanced Electroplating Optimization Solutions

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Elsyca specializes in electroplating solutions that enhance the efficiency of plating operations across various industries including automotive, aerospace, and medical. By leveraging computational modeling and a digital twin concept, Elsyca helps manufacturers control plating parameters to achieve precise deposit thickness and quality, even on complex geometries. Their solutions optimize processes by predicting plating performance, managing cost, ensuring consistent current distribution, and facilitating tooling configuration. For materials like zinc-nickel, hard chrome, cadmium, platinum, and tin, Elsyca’s technologies aid in overcoming specific challenges such as corrosion protection, wear resistance, thermal barring, and conductivity. These solutions offer significant value in settings where maintaining electrochemical expertise in-house is critical, helping to lower operational costs and meet strict regulatory requirements. Elsyca's commitment to setting new quality benchmarks makes their solutions an essential component for companies aiming to refine their plating operations.

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Whatever the complexity of the parts to be plated or the surface finish that is applied, Elsyca's solutions provide OEMs, suppliers, and plating shops the ability to:

  • verify upfront plating process efficiency and determine 100% of the surfaces exposed to risks of over and underplating;
  • analyze and optimize plating operations to reduce energy, material consumption and rejection rates up to 40% and increase your manufacturing capacity;
  • optimize tooling configurations and plating infrastructures to ultimately decrease rework operations;
  • predict the impact of current density, new material chemistries and parts geometry on the deposit quality to plate right-first-time without the need for numerous wet trials;
  • ensure compliance with industry regulations and plating standards (REACH, RoHS, SAE)/

In order to predict the final deposit thickness at all points over complex geometries, one has to master various electroplating process parameters. Elsyca's solutions give plating operators the ability to understand the impact that plating parameters have on the final deposit thickness and quality. Get control of plating operations and:

  • manage the impact of new material chemistries and parts geometry on final deposit;
  • understand the distribution of deposit thickness without the need for wet trials;
  • develop guidelines and design optimum tooling by upfront assessing their performances;
  • increase manufacturing capacity while lowering rejection rates;
  • meet the requirements of applicable industry standards.

Investing in computational modeling for optimum functional plating operations

Bring your expertise to the next level

Elsyca's solutions for functional plating support companies in retaining valuable electrochemical expertise in-house in a unique and easy-to-use numerical environment. Based on a digital twin concept, users can:

  • access a comprehensive digital twin of their plating line infrastructure including bath dimensions, electrical circuit, and electrolyte chemicals; 
  • develop guidelines and company know-how cookbook to ensure consistent plating results;
  • analyze and optimize current plating processes to reduce energy and material consumption; 
  • raise manufacturing capacity and increase margin revenues. 

A new standard for quality

Elsyca's solutions are setting new standards in the electroplating industry and act as quality insurance solutions as they allow to: 

  • determine upfront with 100% accuracy the surface areas plated under and above thickness specifications;
  • predict final material deposit thickness and material consumption;
  • compare material consumption for different designs;
  • ensure compliance with industry regulations and plating standards (REACH, RoHS, SAE).

Lower your costs

In addition to ensuring the final deposit thickness and guaranteeing the proper function of the parts, Elsyca's solutions help manufacturers to lower their operational costs by:

  • processing right-first-time;
  • embracing tight lead times;
  • reducing rejection rates up to 40%;
  • decreasing rework operations by a factor 2;
  • evaluating the performance of tooling prior to manufacturing;
  • optimizing material usage and avoid waste of plating energy, raw material, and time.