Horse Welding - Model BFCW-24-HA -Filter Cage Welding Machine with Automatic Ring Feeding

HORSE Filter cage welding machine is Automatic, saving power, saving workers, reduce work intensity, easier operating, safer, and a machine can be upgraded from software and hardware (modular design).

A cage machine to solve your problems when making cages and to reduce cost and improving cage quality by automation and intermediate frequency welding technology!

• Model: BFCW-24-HA
• Cage Shape: Round, Oval, Flat, Star, Square or other special design cages.
• Wire Materia: carbon steel, stainless steel, galvanized wire, titanium wire.
• Wire Diameter: Ø2.8—Ø4mm
• Cage Specification: 8\10\12\16\20\24 wire cage,Max length 8200mm; Cage Diameter: Ø110-Ø195
• Rated Input Voltage: 380-3P + Null Line (Customized)
• Transformer Design Power: 75KVA
• Transformer Quantity: 2 sets \ AC or IF
• Instant Power Consumption of Ring and Vertical Wire: Simultaneous power supply - 30KVA
• Control and Operating interface: Mechanical Control Arm + Touch Screen
• Trolly Structure: Servo motor + Automatic Wire Calmping Mecahnism
• Ring Feeding Method: Automatic Feeding \ Hand Feeding
• Cooling Method: Water Cooling
• Power supply requirements: Single Phase Voltage:220V(-5%~+10%),50HZ\Three Phase Voltage:380V(-5%~+10%),50HZ or customized according to customer`s power grid.
• Gas supply requirements Gas supply requirements: 3 Cube/Min,0.6-0.8mpa(Two Set of Cage Machine Line)

1. This machine uses 2pcs of AC welding power sources or Medium Frequency Inverter DC welding power sources. The entire welding system is composed of a controller, AC or medium frequency transformer, welding circuit, pressure mechanism, and workpiece.
2. The machine is designed with a mechanical control arm that makes it easy for workers to operate. This is convenient for users when the controller of the workshop`s cage welding machine is not easy to place, and can be adjusted in all directions. It also reduces wear and tear on the rail during long periods of cage pulling.
3. Four sets of turning brackets have been added to the guide rail to support the cage for quick unloading of long and short cages according to customer needs.
4. The pulling cage motor is a servo motor
5. A specially designed wire clamping and cage pulling trolley produces a clear effect in aligning the cage during wire clamping and cage pulling.
6. The machine adopts the manual ring feeding method followed by automatic ring feeding through the sleeve mechanism, greatly improving the efficiency of the machine and significantly reducing the labor intensity of workers. Only one female worker is needed to operate the machine.
7. The integrated mold core provides better welding accuracy and is easy to replace.
8. In future customer can install the new module of Ring loading system to original machine according to requirements. The machine can be added with the Ring loading module seamlessly.