Sono-Tek Corporation
FlexiCoat - Automated Ultrasonic Spray Coating System
Fully automated, programmable standalone system with coordinated XYZ motion control using Windows-based software and user-friendly teach pendant with trackball. Versatile mid to high-volume or pilot scale production thin film coatings. Can be configured with standard SMEMA conveyor for inline coating solutions.
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FlexiCoat Inline System Features:
- Up to 80% reduction in material consumption
- Reduced wasteful overspray
- Minimal servicing and downtime
- Self-cleaning ultrasonic nozzle prevents clogging
- Highly controllable spray produces reliable, consistent results
- Low-velocity delivery will not damage components
- Minimal floor space required
- Controllable drop size customization
The FlexiCoat system employs robust ball screw slides driven by servo motors. Any Sono-Tek ultrasonic nozzle can be integrated. Spray patterns are easily shaped, ranging from 2 – 153 mm (0.01 – 6″) wide. A variety of integrated liquid delivery options are available with a wide range of flow rate capabilities, depending on system configuration.
The FlexiCoat Inline system features:
- Windows®-based programming software
- Teach pendant with trackball for easy axis motion and programming
- Offline programming capabilities
- 500 mm x 500 mm x 100 mm (19.69” x19.69” x 3.94”) range of motion
- Programmable 3-axes coordinated motion via servo motors
- Non-volatile memory for storage of up to 30 programs
- Can be configured for spray up or spray down applications
- Wide range of delivery rates from .02 ml/min and up
- Optional SMEMA conveyor
- Exhaust Sensor
Optional Equipment
- IR Heat, Heat and/or Vacuum Plate
- Ultrasonic Dispersion Pump
- MicroFlow Recirculation Pump
- DIMENSIONS: 869 mm W x 1952 mm H x 1137 mm D (34” W x 76.9” H x 44.8” D)
- WORK AREA*:
- 500 x 500 x 100 mm (19.69” x 19.69” x 3.94”)
- Larger configurations available up to 1.4×1.4 m
- *Note: Work area may be reduced depending upon system configuration
- CONTROL: Windows-based (PC included)
- POWER REQUIREMENTS: 120V, 220V +/- 10%, 50-60 Hz
- AIR: 551.6 kPa (80 PSI) dry unlubricated air
- MOTORS: Servo
- CERTIFICATION: CE
- ULTRASONIC NOZZLE DESIGNS: AccuMist, Impact, Vortex, MicroMist, or Propel
