Heat Systems

Heat-SystemsGold/Silver/Copper/Brass/ Lead Melting Furnace

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Eliminate frustrating, mid-pour gold solidification. Eliminate tilt/pour turbulence. Reduce maintenance spend and time. Pour 100% of gold into the mould. Operate with one technician rather than a team. Operate the automated tilt effectively from a safe distance. Use one furnace with multiple crucibles instead of multiple furnaces with one crucible.

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  • Name TF-200 Gold Barring Furnace
  • Service Melting
  • Heating Method Indirect fired
  • Design Code ASME / ISO9001 / CE Compliant
  • Design Life 15 years
  • Guarantee 12 month warranty
  • Installation type Skid mounted

Mechanical

  • hydraulic tilting mechanism
  • mild steel body/insulated
  • castable refractory walls
  • 1,600°C temperature rating
  • 12 month safety test

Electrical

  • 415 V AC +/- 10% / 50 HZ +/- 2%, 3 Phase
  • 220 V AC +/- 10% / 50 HZ +/- 2%, single Phase
  • No external input signals - local operation
  • Temperature output to local panel
  • Pneumatic switch at local panel
  • Fuel train provided
  • Burner tilts with body

Process

  • hydraulic tilting mechanism
  • Nested crucible system
  • 1,300°C (nom) 1,600°C (max)
  • In-Built sensor monitors temperature and regulates acceleration to set point then holds it at set point until the pour is initiated
  • 7 tier cascade table. Height adjustable on request
  • Diesel, LPG and Nat Gas options
  • Turndown ratio 2:1
  • Burner heat capacity 130-249

KEY FEATURES AND BENEFITS

This is a robust, user-friendly furnace designed for efficiency and ease of use.

LESS MAINTENANCE

ONE OPERATIVE NEEDED

We`ve replaced the standard chain driven tilt mechanism with a smooth, hydraulic automated tilt system. Never replace a stubborn chain drive again.

Manual tilt pours at close proximity are dangerous and labour intensive. A 10m long pendant means each pour can be controlled by one operative.

EFFICIENT POURS

TILTING BURNERS

Thanks to smart temperature set point control, burner body twin tilt and a smooth hydraulic tilt mechanism you will no longer have to remove and remelt solidified gold.

Pour at you exact temperature thanks to burner body twin tilt. It is no longer necessary to overheat to provide for the rapid cooling during pouring.

SPOUTED CRUCIBLES

RAPID IN-SITU RE-LINES

Spouted crucibles mean that there is no need for a ceramic transition piece when pouring. No more headaches associated with the expansion / contraction and wear of these items.

Kits can be provided to allow for rapid re-lines, in-situ should a repair be required. No need for troublesome castable refractories which require time consuming curing and costly visits from suppliers