EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H

INTAREMAModel T and TE -High-Performance Thermoplastic Plastic Recycling Systems

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INTAREMA T or TE. Two different series that are based on the same compact INTAREMA recycling system featuring a short single-screw extruder. Including, of course, the INTAREMA top technologies Counter Current, Smart Start and ecoSAVE. For more efficiency and productivity in plastics recycling. INTAREMA T without extruder degassing: ideal for non-printed edge trim, cutting waste, rolls, loose leftover film and regrind material. INTAREMA TE with double degassing: for flexible recycling of slightly printed production and industrial waste and technical plastics.

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Technical benefits

  • Enhanced material intake, greater flexibility and higher throughput rates thanks to Counter Current technology
  • Patented large EREMA cutter/compactor ensures optimum material preparation for the extruder
  • HG D (hot die face pelletising system with Direct Drive technology) – state-of-the-art pelletising technology
  • Liquid-cooled extruder enables efficient and exact temperature control for the extruder zones and thus high-quality processing of the melt
  • Large area ultra-fine melt filtration supplied as standard
  • Innovative, patented additional technologies for the EREMA cutter/compactor – DD system and Air Flush Module (optional) widen the scope of application

Economic benefits

  • High-quality end product allows a very high recycled pellet content when material is returned to the production cycle
  • Extremely easy operation and maximum user-friendliness with the Smart Start principle
  • ecoSAVE® reduces energy consumption by up to 12 % as well as production costs and CO2 emissions as a result
  • Very low operating costs through extremely low specific energy and maintenance costs
  • Reliable, high output thanks to Counter Current technology and very robust design
  • Compact, space-saving design

Feeding (1) is automatic according to customer requirements. In the Preconditioning Unit (2) the material is cut, mixed, heated, dried, compacted and buffered. Next, the tangentially connected extruder is filled continuously with hot, pre-compacted material. The innovative Counter Current technology enables optimised intake action across an extended temperature range.

In the extruder screw (3) the material is plasticised, homogenised and, if necessary, degassed in the degassing zone 4 (TE). The melt is then cleaned in the fully automatic, self-cleaning filter (5). Following this, the melt is conveyed to the respective tool (6) (e.g. pelletiser) under extremely low pressure.