- Home
- Companies
- Mer-Mar Electronics
- Products
- Mer-Mar - High Volume PCB Assembly
Mer-Mar - High Volume PCB Assembly
Mer-Mar Electronics has been leading the way for more than 4 decades for high volume PCB assembly. High volume PCBA refers to circuit board assembly projects or requirements in 10,000 pieces or above. As your needs increase and look for something in higher volumes, look nowhere; Mer-Mar Electronics is your go-to place for reliable large volume PCB assembly services. Irrespective of the assembly volume required, we help you get them on time and boost their performance in the industry.
We also provide custom PCB assemblies for high-end modern electronic manufacturing companies. Our end-to-end high volume PCB assembly services are ubiquitous and have been serving various industries and businesses. We have tons of costumes across the globe making product requests to deliver high volume printed circuit boards every month recording envious customer retention.
From prototype to production, our engineers support you solidly and pay apt attention to delivering top-notch PCB assembly services. Quality still remains the cornerstone of all our services. We are also an ISO certified printed circuit board assembly company since 1999 with IPC trained personnel who also conduct triple process inspections for high volume PCB assembly requirements. Our workmanship is of the highest grade and you can be assured of the durability, quality, and performance of your circuit board assemblies.
Flawless design & Prototyping – Our designers and engineering team pay meticulous attention to the design and prototype creation as we want to make sure that no single error occurs as it can have serious repercussions in this bulk manufacturing process. For effective performance and functioning, we go for look-alike-work-alike PCBs.
Minimal Failures – We are committed to procuring the components only from the certified and authorized vendors to maintain the product quality, prevent component failures, and ensure component traceability. We also follow a variety of extensive testing methods.
Specialist Team – Even for the high volume PCB assembly orders, we maintain the same dedicated departments and teams for handling other allied business operations. We maintain the entire workflow – fabrication, procurement & supply chain, tooling, testing, automation, quality assurance, downtime maintenance, etc.
Uncompromised Quality – We offer unmatched capabilities for providing uniform high volume printed circuit boards. All of these PCBs would have the same quality standards as we follow a rigorous testing and inspection process. We do not sacrifice quality for any other thing.
Accelerate the production with High Volume PCB Assembly ServicesWe meticulously look into your full Gerber files and drawing packages for creating PCB layouts and for setting up equipment for PCB fabrication. Whether you have a new design or an existing one, we can quickly create and modify the layout effectively. You can discuss your project needs with our team of engineers who can schematically capture your design needs and go for PCB fabrication. We take every precaution to put the layers of the board with the specific surface patterns and assist you with a broader range of services.
In the competitive space, we thrive when it comes to component sourcing as we have built long-term relationships with authorized component suppliers. We are also diversifying more suppliers and purchasing channels for meeting varied customer needs. We also strictly comply with the quality control standards and full supply chain management to ensure you have the best quality components at an optimal price. Our rich experience and strong procurement capabilities are of no match in the industry as we meet even the unique demands.
With state-of-the-art machinery, our engineering team helps our customers get to market faster through faster high volume PCB assembly with high performance and at quick turnaround times. We are fully equipped to handle your large batch PCB assembly requirements. We also go for a free sample program for large batch orders if you require and go for bulk manufacturing after your approval. We offer a warranty as we deploy quality control methods and we also fix or replace any defective PCBs in case of board failures.
We produce precision plastic injection molding that will increase the overall effectiveness of price, quality, and capacity. We use quality equipment that has unmatched capabilities and provides high function value. We specialize in small, medium, and large-sized high-precision plastic injection molded components offering an extensive range of components for multiple industries. We also cover a wide range of polymer processing technologies ensuring higher accuracy to high aesthetic components.
Our design engineers have been offering a wide range of metal stamping services for delivering components for varied industries. We are skilled in all the stamping techniques used for shaping the metal and will offer high durability solutions. We provide cost-effective high strength stamping processes and also strive to avoid any costly design errors. We have also been versatile in providing custom metal stamping using custom tools and techniques for producing parts specified by the customer.
Our turnkey assembly projects integrate in-house assembly, inspection, certifications, and other services. We are committed to helping our customers substantially reduce their production costs and improve efficiency by procuring components from authorized vendors. Our testing services for mass production include a wide variety to look into potential failures, reliability testing. We provide comprehensive turnkey services on finished products to meet the customers’ requirements and quality expectations. We speed up the entire process to shorten the time-to-market period.
- Assembly Types : Surface Mount (SMT), Thru-hole, Mixed Technology (SMT/Thru-hole), Single and double-sided SMT/PTH, complex circuit on one side, BGA on both sides
- PCB Thickness : 0.5mm~4.5mm
- Copper Thickness : 0.5 oz to 5.0 oz
- Minimum Line Width : 3 mil
- Minimum Line Spacing : 3 mil
- PCB Size : 50 mm×50 mm ~450 mm×406 mm
- Stencils : Laser-cut stainless-steel stencils
- Components : Passive components smallest size 0201, Fine pitch components smallest size 8 Mils pitch, Leadless chip carriers/ BGA, VFBGA, FPGA & DFN, Connectors and terminals
- Inspection : X-ray analysis, AOI, and Microscope to 20X
- Solder Type : Leaded and Lead-free/RoHS compliant
- Board Shape : Rectangular, Circular, Slots and cut-outs, and any Odd Shapes as per requirements
- Min. Diameter / Space of BGA : 0.2mm / 0.35mm
- Board Type : Flex, Rigid, Rigid-flex
- Minimum Order : No Minimum Order
- Component Size : Smallest Components, BGA, Micro BGA, and Fine Pitch Parts Assembly
- Types of Finishing : Carbon, Selective Gold Plating, SMBOC(HASL), OSP, Hard and Soft Gold Immersion Gold, Immersion Silver, Immersion Tin
- Supported File Formats : BOM: .xls, .csv, .xlsx
- Gerber (RS-274X)
- Centroid (XY, Pick-n-Place)
- Testing : Flying Probe Test / Fixture Test, Impedance Test, Solderability Test, Thermal Shock Test, Hole Resistance Test, and Micro Metallographic Section Analysis, etc.
