Sunkaier - Horizontal Agitated Reactor
SUNKAIER offer tailor-made, agitated horizantal autoclaves for the processes of polymerization, reacting, high pressure hydrogenation. It can be configured to specific operation temperature and pressures as per the process required.
Horizontal high pressure reactor,
- Heavy duty equipment, suitable for processes with high viscosity.
- Full torque utiluzation, variable velocity.
- Maximum tightness.
- Highest Thermal Efficiency, Shortest drying cycles.
- Repetitive operation, reproducible and easy to scale up.
A "high pressure horizontal reactor" is a specialized laboratory or industrial vessel designed to perform chemical reactions under high pressure conditions while positioned horizontally, allowing for efficient mixing and fluid flow, particularly useful when dealing with large volumes of reactants or materials with high viscosity that benefit from a wider surface area for reaction to occur; often used in applications like biomass conversion or polymerization processes where large particles need to be effectively stirred.
- FINE CHEMICALS and PHARMACEUTICAL: APIs, Monoclonal antibodies, cosmetics, enzymes, natural extracts, interferons and other biotechnological agents, liposomes, peptidomimetics, recombinant proteins, pharmaceutical synthesis, lyophilized vaccines, veterinary, vitamins.
- CHEMICAL: Additives for PVC, agrochemicals, biopolymers, catalysts, celluloses, composites, organometallic compounds, oxygen-sensitive compounds, stearates, fibers, graphene, graphite and specialties, herbicides, photovoltaic materials, minerals, artificial marble, nanomaterials, pigments, polymers, battery recycling, solvent recycling, resins, hygroscopic salts, sealants, wastewater treatment, effluent treatment, sludge treatment, special waste treatment.
- FOOD: Food additives, cocoa alkalization, flavors and fragrances, colorants, meat and/or fish concentrates, food enzymes, animal extracts, algae extracts, ferments, lyophilized products, instant preparations, probiotics, proteins, vegetable proteins, bioactive peptides, fat substitutes.
- POLYMERS: PVDF polymerization
- Capacities from 10 up to 30.000 liters.
- Batch-wise operation.
- Vacuum levels of 1 mbar.
- Operation pressure of 120 bar(g).
- Operation temperature up to 350º C.
- Design according to ASME VIII div.1 – AD-2000 – EN-13445.
- ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.
- Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
- Electro polishing ≤ 0.2 µm.
- Power retention filter in the vacuum outlet.
- Outlet valve with metal to metal seal.
- Sampling valve.
- Choppers for lump breaking.
- Sanitary design according to cGMP.
- Condensation, vacuum and heating systems.
- Control hardware and software.
- Pilot plant models available.
- Executions for ATEX classified areas.
- ATEX execution officially certified for internal zone 0/20.
- Hydraulic operation of the main motor.
