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Huiyao Laser Technology (Luoyang) Co., Ltd.
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Huiyao Laser - MES Solution for ESS Smart Factory

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The MES Solution for ESS Smart Factory is an advanced software platform formulated to enhance production processes in energy storage system (ESS) manufacturing facilities. This system is proficient in integrating with existing factory hardware and software, offering functionalities such as real-time monitoring, precise traceability, and comprehensive data analytics. It ensures that all elements of production are aligned effectively to meet efficiency and quality standards while being scalable to meet growing demands. Additionally, this solution facilitates production, quality, and equipment management, alongside ensuring rigorous traceability and logistics control. Its communication protocols and security measures are designed to support seamless operations, while the scalability and performance metrics provide robust and reliable system functionality. This equips manufacturing facilities with the tools and insights necessary to optimize operations and improve output quality.

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  • Real-Time Monitoring: Tracks production, equipment status, and material flow in real time.
  • End-to-End Traceability: Provides detailed records of production from raw materials to finished products.
  • Data Analytics and Reporting: Offers actionable insights for process optimization and decision-making.
  • Seamless Integration: Interfaces with ERP, PLM, SCADA, and other systems.
  • Scalability: Adapts to varying production scales and product lines.

3.1 System Architecture

  • Platform: Cloud-based or on-premises deployment options.
  • Core Modules:
    • Production Management.
    • Quality Management.
    • Equipment Management.
    • Inventory and Logistics Control.
    • Data Analysis and Reporting.
    • Traceability and Genealogy.
  • Database: Supports MySQL, PostgreSQL, SQL Server, or Oracle.

3.2 Hardware Requirements

  • Server Requirements:
    • CPU: Minimum 8-core, 3.0 GHz.
    • RAM: 32 GB or more.
    • Storage: SSD with 2 TB capacity.
    • Network: 1 Gbps Ethernet.
  • Client Devices:
    • Supported on PCs, tablets, and mobile devices.
    • Browser Compatibility: Chrome, Edge, Firefox (latest versions).

3.3 Functional Specifications

3.3.1 Production Management

  • Work Order Tracking: Real-time tracking of work orders and production stages.
  • Process Control: Monitors compliance with predefined manufacturing processes.
  • Resource Allocation: Ensures optimal utilization of machines and labor.

3.3.2 Quality Management

  • Defect Detection: Logs defects and automates alerts for corrective actions.
  • SPC (Statistical Process Control): Monitors key quality parameters to ensure consistency.
  • Inspection Management: Configurable workflows for inline and end-of-line inspections.

3.3.3 Equipment Management

  • Predictive Maintenance: Utilizes machine data to predict and schedule maintenance.
  • Downtime Analysis: Tracks and categorizes downtime to improve OEE (Overall Equipment Effectiveness).
  • Integration: Interfaces with IoT devices for real-time equipment data collection.

3.3.4 Traceability

  • Batch and Serial Tracking: Monitors material flow across production lines.
  • Genealogy: Links components and processes to finished products for complete traceability.
  • Regulatory Compliance: Generates audit trails for certifications and reporting.

3.3.5 Inventory and Logistics Control

  • Material Flow Optimization: Real-time updates on inventory levels and usage.
  • Warehouse Management: Supports raw material, WIP (Work-in-Progress), and finished goods tracking.
  • Supply Chain Integration: Interfaces with ERP systems for seamless material management.

3.4 Communication Protocols

  • Supported Protocols: OPC UA, Modbus, MQTT, RESTful API, and WebSocket.
  • BMS Integration: Supports CAN, RS485, and Ethernet communication.
  • ERP/SCADA Integration: Prebuilt adapters for SAP, Oracle, and Siemens systems.

3.5 Security

  • Authentication: Multi-factor authentication (MFA) for secure access.
  • Encryption: AES-256 encryption for data transmission and storage.
  • Backup and Recovery: Automated backup schedules and disaster recovery protocols.

3.6 Scalability and Performance

  • Concurrent Users: Supports up to 500 simultaneous users.
  • System Load: Capable of managing 1 million production data points per day.
  • Customization: Flexible modules for future expansion and additional functionalities.

3.7 Data Analytics and Reporting

  • Real-Time Dashboards: Interactive dashboards for KPIs, including yield rates, cycle times, and OEE.
  • Custom Reports: Configurable templates for production, quality, and inventory reporting.
  • AI Integration: Optional machine learning algorithms for predictive insights.

4. Applications

  • ESS Battery Production: Enhances production efficiency for energy storage systems.
  • Quality Assurance: Ensures compliance with industry standards.
  • Traceability: Simplifies audits and certifications for regulatory compliance.
  • Operational Optimization: Identifies bottlenecks and streamlines workflows.

5. Maintenance and Support

  • Software Updates: Regular updates for security patches and new features.
  • Technical Support: 24/7 support via phone, email, and remote access.
  • Training: Comprehensive training for operators and administrators.