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Auto-Sert - Model AST-7.5 & AST-10 -Hydraulic Hardware Insertion Press
The AST-7.5 & AST-10 (Auto-Sert Touch Screen, 7.5 & 10 Ton models) hydraulic hardware insertion presses install self-clinching fasteners into pre-punched, pre-formed, sheet metal parts. This press inserts many sizes of self-clinching nuts, studs, and standoffs manually or automatically and is equipped with state-of-the-art Human Machine Interface (HMI) technology. The standard press throat options are 20” and 36”. You have the ability to custom-order presses with even larger throat depths. This insertion press is Made in the USA. This exceptional press is manufactured by Auto-Sert, Inc., Frederic, Wisconsin.
- Rigid Construction: 2” thick steel center mainframe.
- 20” and 36” Throat Depth Options: Design allows less restriction of movement around ram.
- Quick Change Tooling: Minimal tools needed for tooling change.
- Uniform Hydraulic Pressure by Design: No variation in pressure from heat build-up. Hardware is installed uniformly in thin, soft aluminum parts at low-pressure range to install large studs in stainless steel, the Auto-Sert press has capacity – with power to spare.
- Reliable Safety System: Redundant safety system internally monitored by a micro-controller.
- Very sensitive pressure sensing device used, plus ¼” window of safety before full tonnage is applied by press in manual operation.
- Operator can work faster with confidence.
- Durable HMI control components allows you to set up all machine functions with a touch.
- Digital Display gives live reading of hydraulic and installation pressure.
- State of the art electronics allows operator instant, live visibility to hydraulic and installation pressure and a graph to keep track of all installs.
- HMI with a digital display eliminates key switches and push button.
- Machine verifies installation pressure transmitted to a graph (great where specific pressure requirements are needed (automotive, etc.).
- New, improved hydraulic system.
- Servo hydraulics allows the machine to get down to minimal installation force (excellent for installing broaching fasteners into printed circuit boards).
The AST is equipped with a proven, reliable Safety System internally monitored by a micro-controller and a 9” Touchscreen. This screen is packed with advanced features including batch/part count, digital pressure, read-out, graphs, controls, recipe menu that saves over 100 files, lockout for screen, and easy operations indicator.
20″ Throat Specification
- Tonnage Capacity : 350 lbs (158 kg)
- Tonnage Capacity : 15,000 lbs (AS-7.5) 20,500 lbs (AS-10)
- Throat Depth to Back : 20" (508mm)
- Throat Depth to Top : 20" (508mm)
- Ram Stroke : 6" (152mm)
- Hydraulic Pressure : 40 PSI
- Hydraulic Pressure : 3000 PSI
- Oil Reservoir Capacity : 12 gallons (45.42 L)
- Electrical Specs : 208/230/460 V 3 Phase
- Height : 79" (2007mm;
- Width : 36" (914mm)
- Depth : 45" (1143mm)
- Weight : 1900 lbs. (862 kgs)
36″ Throat Specification
- Tonnage Capacity : 350 lbs (158 kg)
- Tonnage Capacity : 15,000 lbs (AS-7.5) 20,500 lbs (AS-10)
- Throat Depth to Back : 36" (914.4mm)
- Throat Depth to Top : 20" (508mm)
- Ram Stroke : 6" (152mm)
- Hydraulic Pressure : 40PSI
- Hydraulic Pressure : 3000 PSI
- Oil Reservoir Capacity : 12 gallons (45.42 L)
- Electrical Specs : 208/230/460 V 3 Phase
- Height : 79" (2007mm)
- Width : 36" (914mm)
- Depth : 64" (1625.6mm)
- Weight : 2500 lbs. (1132.5 kgs)
Touch Screen
- Easy to read touch screen.
- Easy access to all machine functions.
- Ability to lock out set-up screen.
- Easy use of counters; parts, batch & batch actual.
- Displays live machine stats.
- Meters – Displaying hours, cycles, for ease of use & maintenance.
- Digital menu options to store & edit programs | job numbers.
Hydraulics
- State of the art hydraulic system.
- Ability to minimize insertion pressure for installing hardware into plastic and circuit boards.
- Live hydraulic pressure reading.
- Fine hydraulic pressure adjustment.
- Easy dwell time adjustment.
- New hydraulic design – fewer fittings, hoses & tubing.
Electrical
- New electrical design | electronics for the control panel
Auto-Feed
- Newly designed pneumatics & electronics