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IB Verfahrenstechnik - Customizable Big Bag Filling Stations
IB Verfahrenstechnik provides tailored Big Bag filling stations designed to meet the unique functional requirements and spatial conditions of customers. These stations offer flexibility through modular customization, combining components such as racks, weighing equipment, and filling nozzles, to optimize size and functionality. Manual, pneumatic, or electric height adjustments are available to suit operational needs, and filling systems are designed to minimize dust emissions. The stations handle various bulk materials efficiently, utilizing components like screw conveyors, butterfly valves, and hydraulic lifts. The design supports food-grade standards where necessary, using materials such as standard and stainless steel, with options for explosion protection. Automation features include roller tracks, pallet stores, and control systems with user-friendly interfaces. The robust structure ensures safe, economical operation suitable for diverse industrial applications.
To ensure tailor-made installation, we configure our Big Bag filling stations individually to the functional requirements and spatial conditions of our customers. This way, the suitable racks, the necessary weighing equipment, suitable vibrators, loop suspensions or filling nozzles can be combined in the best possible way in size and shape. For flexible use, the filling station can also be combined with rollers.
Facts that will convince you
- High degree of personalisation thanks to modular construction kits
- Weighing terminals for automatic and non-automatic weighing
- Efficient and user-friendly Big Bag changing
- Integration into the production environment
- Control engineering and system integration
- Design in steel and stainless steel
- ATEX version
- FDA in compliance with Regulation (EC) 1935/2004
- Low-dust filling
- Inliner inflation device
- Automatic switch-off
- Operating platforms
Filling nozzle
with pneumatic inflation sleeve for fast docking
Filling nozzle
with torque bag clamp: easy and robust
Dosing and conveying technology
Screw conveyors
Butterfly valves and gate valves
as dosing unit and trickle protection
Hydraulic height adjustment
Robust height adjustment using a hydraulic unit
Pneumatic height adjustment
Pneumatic cylinder for robust height adjustment
Electric chain hoist
Height adjustment
Lifting spindle
Manual or electrical height adjustment
Vacuum conveyor
Fill Big Bag s directly using the vacuum conveyor
Control box with weighing terminal
Calibratable and high-quality industrial weighing terminals from Systec
Simple and convenient operation
User-friendly operation via control panel and / or HMI
Vibratory / shaking tables
to increase the packing density by reducing the volume
Automatic loop notching
to unhook the filled Big Bags semi-automatically
Vibrating table with scales
Combined vibrating table with decoupled pallet scales
Vertical weighing
with low clear height
Suspended weighing
for robust and demanding requirements
Compressed air injector
for inflating the big bags to be filled before filling
Strain relief for dedusting
Adjustable strain relief to prevent vacuum in the big bag
Earthing clamp
for explosive atmospheres and static charging
Sampler in the filling pipe
Automatic sampling via a pneumatically operated drawer
Automatic pallet centering
for recurring and stable stability of the big bags
Filling hopper
for loading using a wheel loader