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INTAREMA - Model K -Fully Automatic Recycling System
Compactly designed, no operating personnel needed most of the time, top quality end products. INTAREMA K transforms edge trim efficiently and carefully into high quality, clean pellets. Up to 100% of pellets returned to the production process. Saves raw material as well as disposal costs. That is how this investment practically pays for itself within the shortest time.
Cutting edge: impressive technology
This extremely high level of quality and cost effectiveness is possible thanks to the combination of three EREMA solutions: Counter Current technology, Smart Start operating concept and ecoSAVE energy saving technology.
Technical benefits
- Fully automatic edge trim system including automatic throughput adjustment and standby mode
- No pre-cutting of the edge trim necessary
- Maximum flexibility: feeding possible via cyclone, roll feeder or conveyor belt
- Short extruder ensures careful material processing with minimum thermomechanical stress
- Enhanced material intake, greater flexibility and higher throughput rates thanks to Counter Current technology
Economic benefits
- High-quality end product: up to 100 % of pellets returned to the production process
- Minimum labour required thanks to fully automatic operation
- Maximum user-friendliness thanks to intelligent Smart Start operating concept
- Short amortisation period
- Low production costs thanks to high energy efficiency: ecoSAVE® reduces energy consumption and CO2 emissions
- Minimum servicing and maintenance
- Compact, space-saving design saves floor space
Feeding with edge trim is automatic and direct via pipes and cyclone (1). Loose waste material can also be fed into the machine by conveyor belt (2) or feed rollers (3).
In the patented Preconditioning Unit (4) the material is cut, mixed, heated, dried, pre-compacted and buffered.
Next, the tangentially connected extruder with its extremely short screw is filled continuously with hot, pre-compacted material.
The innovative Counter Current technology enables optimised intake action across an extended temperature range. In this special, patented extruder (5) the material is melted at an extremely low temperature and turned into pellets in an air-cooled pelletising system (6).