Integrated Display Gasket
Electrical shielding, thermal spreading, vibration absorption & bonding display technologies in a streamlined solution. Advanced screen displays require additional components to help them perform more efficiently and last longer. These solutions, in the form of Integrated Display Gaskets, are composed of bonding systems, vibration management, optically clear adhesives (OCA), window tapes, barrier films and thermal management. Electronic display modules rely on the performance of every component within the screen assembly, including gaskets and cushions, which help protect against dust, moisture, shock, and vibration. Stable, innovative materials that hold ultra-tight tolerances are better able to seal against environmental and contaminant factors. This makes raw material selection the foundation of the longevity of the display module and thus the lifetime of the final product.
Display modules require high optical clarity for functionality accuracy, and customer satisfaction of the final product, which can be compromised by Foreign Object Debris (FOD) during manufacturing. Optically clear adhesives are critical to ultimate screen clarity, contrast, and minimized reflection. OCAs, a critical component to LED/OLED seals, are one of the most challenging materials to cut and handle as they are highly sensitive to FOD.
Boyd’s expertise in advanced rotary die cutting, combined with our class 100 to 100k cleanroom precision converting environments, make us highly capable of working with difficult optically clear materials consistently and cleanly. We are able to maintain ultra-tight tolerances with advanced processes like Segmented Frame Technology to produce cost effective, high performance LED, LCD and OLED Display Gaskets. Coupled with our material selection expertise, process innovation, and a high-quality track record, Boyd is an ideal partner to develop and fabricate Integrated Display Gaskets for your application.
- Densified SOLIMIDE® Foam
- Double & single-sided adhesives
- Foam tapes
- Insulating films
- Metal foils & graphite sheets
- Microcellular urethane foams
- Optically clear adhesive (OCAs), UV sensitive OCAs
- Optical films
- Polyurethane, polypropylene, polyethylene, polyolefin foams
- Protective films & tapes
- Improved material usage of high cost components with Segmented Frame Technology
- Ruggedize screens and improve durability with flexible and resilient LED & OLED seals to manage shock absorption, heat dissipation, and vibration & acoustic damping
- Protect sensitive electronics against dust, water, heat, oil, and mold with environmental sealing in a single LCD, LED or OLED display gasket
- Thermally and/or electrically insulating & static dissipative seals for safe electronic performance
- Custom thicknesses, durometers, compression sets, densities, colors & styles
- Reinforced or non-reinforced, plain or adhesive backed seals
- Customized optically clear adhesive (OCA) solutions with bubble-free precision converting & die cutting for enhanced screen appearance
- Tight tolerances for precise die cutting, manufacturing & assembly in dimensionally critical LCD, LED or OLED seals
- Combine multiple products into one integrated LCD, LED or OLED display gasket with complex product lamination utilizing ultra-tight tolerance precision converting
- Incorporate multiple functions for OLED display gaskets such as thermal management like heat spreading & insulation, EMI/RFI management, electrical insulation, and cushioning
- Class 100 to Class 100K cleanroom fabrication environments including specialized OCA production with both UV and non-UV sensitive requirements
- Custom assemblies and kitting